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Graco

Graco Meter System 24F081

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Graco Meter System 24F081
Graco Meter System 24F081

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Manual for Graco Meter System 24F081

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Graco Meter System 24F081

Graco Meter System 24F081

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Maintenance Plans for Graco Meter System Model 24F081

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Pump Maintenance

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Displacement Pump Removal

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Pressure relief procedure followed

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Upload a photo of the disconnected fluid line from the pump outlet

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Tie rod shield (26) or coupler shield (79) removed

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Coupling nut (16) loosened

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Coupling collars (15) and coupling nut (16) removed

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TSL reservoir (25) removed

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Tie rod nuts (14) removed

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Displacement pump removed with the pump adapter attached

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1 Monthly Air Filter Maintenance

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⚠️ Removing a pressurized air filter bowl could cause serious injury. Depressurize air line before servicing.

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Pump systems have two air filters: the 5 micron air manifold filter (209) and the 40 micron pump air filter (206). Meter systems have only the 5 micron filter (209). Check filters daily and replace element(s) as needed. Order 15D909 (5 micron) or 15D890 (40 micron).

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Close main air shutoff valve on air supply line and on system. Depressurize air line.

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Remove the filter cover (A).

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Unscrew the filter bowl (B).

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Remove and replace element (206a, 209a).

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Screw filter bowl (B) on securely. Install cover (A).

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Note: Check Fluid Filter Daily.

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Sign off on the air filter maintenance

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Fluid Controls Maintenance

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Before Servicing

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Meter-based systems: Remove Air/Fluid Panel

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Pump-based systems: Remove fluid inlet hose, fluid outlet pressure sensor, fluid fitting, fluid outlet lines, solvent supply hose

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Meter-based systems: Disconnect fluid inlet lines from valve stacks

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Remove four bolts and washers from inside the panel to remove each valve stack

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3-Color System: Remove four bolts from top of valve stack. Separate the two manifolds

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Replace Seat(s): Remove dosing valve from manifold, then remove and replace seat and o-rings

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Service Dosing Valve: Follow all instructions and warnings in manual 312782 to rebuild the dosing valve

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Valve Manifold Rebuild: For full service of your valve stack, follow directions in Dosing Valve Manifold Rebuild

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Alternator Regulator Replacement

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Follow Before Servicing, page 13. Disconnect main air.

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Control Box opened

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Supply air line disconnected from regulator assembly (505)

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Air regulator swivel fittings (506) loosened and removed from solenoid module

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Alternator regulator parts repaired or replaced as necessary. Air regulator swivel fitting (506) replaced

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Set regulator air pressure to 18 psi (0.12 MPa, 1.2 bar)

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NOTICE: To avoid damage to the alternator, do not set the regulator air pressure higher than 18 psi (0.12 MPa, 1.2 bar)

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Control Box closed and power restored

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Sign off on the alternator regulator replacement

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Power Supply Replacement

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⚠️ All electrical wiring must be completed by a qualified electrician and comply with all local codes and regulations.

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Wall Power Supply and Filter

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1. Follow Before Servicing, page 13. Disconnect main power.

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2. Open Control Box.

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3. Disconnect the three input wires from the line filter (403).

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4. See Fig. 8. Disconnect the power supply CAN cable (401a) from the advanced fluid control module (302).

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5. Disconnect line filter wires and power supply wires from the power switch (402).

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6. Disconnect the power supply ground wire, PS(GND), from the advanced fluid control module ground terminal (T).

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7. Remove four screws (405) and remove power supply (401). If replacing filter, remove two screws (407) and the filter (403).

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