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Get instant access to all the maintenance information you need. Empower technicians to perform preventive maintenance with asset packages, ready to use right out of the box.
Find all the essential guides in one place.
Tensioning Guide
Belt-diagram
C-120 pulleys
+ 13 more
Pre-built workflows to keep your asset running smoothly.
Daily Electrical System Inspection
Replace Roller and Pulley
Install Engine B-120
+ 29 more
Integrate maintenance plans directly into your work orders.
Motion Industries
Applied Industrial Technologies
Electrical Brothers
+ 5 more
Access the parts list for your equipment in MaintainX.
Drive Motor
B2 Rollers
Tensioning System
+ 40 more
Graco Meter System 24F081
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Integrate maintenance plans directly into your work orders in MaintainX.
Pump Maintenance
Displacement Pump Removal
Pressure relief procedure followed
Upload a photo of the disconnected fluid line from the pump outlet
Tie rod shield (26) or coupler shield (79) removed
Coupling nut (16) loosened
Coupling collars (15) and coupling nut (16) removed
TSL reservoir (25) removed
Tie rod nuts (14) removed
Displacement pump removed with the pump adapter attached
1 Monthly Air Filter Maintenance
⚠️ Removing a pressurized air filter bowl could cause serious injury. Depressurize air line before servicing.
Pump systems have two air filters: the 5 micron air manifold filter (209) and the 40 micron pump air filter (206). Meter systems have only the 5 micron filter (209). Check filters daily and replace element(s) as needed. Order 15D909 (5 micron) or 15D890 (40 micron).
Close main air shutoff valve on air supply line and on system. Depressurize air line.
Remove the filter cover (A).
Unscrew the filter bowl (B).
Remove and replace element (206a, 209a).
Screw filter bowl (B) on securely. Install cover (A).
Note: Check Fluid Filter Daily.
Sign off on the air filter maintenance
Fluid Controls Maintenance
Before Servicing
Meter-based systems: Remove Air/Fluid Panel
Pump-based systems: Remove fluid inlet hose, fluid outlet pressure sensor, fluid fitting, fluid outlet lines, solvent supply hose
Meter-based systems: Disconnect fluid inlet lines from valve stacks
Remove four bolts and washers from inside the panel to remove each valve stack
3-Color System: Remove four bolts from top of valve stack. Separate the two manifolds
Replace Seat(s): Remove dosing valve from manifold, then remove and replace seat and o-rings
Service Dosing Valve: Follow all instructions and warnings in manual 312782 to rebuild the dosing valve
Valve Manifold Rebuild: For full service of your valve stack, follow directions in Dosing Valve Manifold Rebuild
Alternator Regulator Replacement
Follow Before Servicing, page 13. Disconnect main air.
Control Box opened
Supply air line disconnected from regulator assembly (505)
Air regulator swivel fittings (506) loosened and removed from solenoid module
Alternator regulator parts repaired or replaced as necessary. Air regulator swivel fitting (506) replaced
Set regulator air pressure to 18 psi (0.12 MPa, 1.2 bar)
NOTICE: To avoid damage to the alternator, do not set the regulator air pressure higher than 18 psi (0.12 MPa, 1.2 bar)
Control Box closed and power restored
Sign off on the alternator regulator replacement
Power Supply Replacement
⚠️ All electrical wiring must be completed by a qualified electrician and comply with all local codes and regulations.
Wall Power Supply and Filter
1. Follow Before Servicing, page 13. Disconnect main power.
2. Open Control Box.
3. Disconnect the three input wires from the line filter (403).
4. See Fig. 8. Disconnect the power supply CAN cable (401a) from the advanced fluid control module (302).
5. Disconnect line filter wires and power supply wires from the power switch (402).
6. Disconnect the power supply ground wire, PS(GND), from the advanced fluid control module ground terminal (T).
7. Remove four screws (405) and remove power supply (401). If replacing filter, remove two screws (407) and the filter (403).
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Ensure your team follows consistent procedures to minimize equipment failures and costly delays.
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Lower Maintenance Costs
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