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Documents & Manuals

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Tensioning Guide
Belt-diagram
C-120 pulleys
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Work Order Templates

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Daily Electrical System Inspection
Replace Roller and Pulley
Install Engine B-120
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Procedures

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Motion Industries
Applied Industrial Technologies
Electrical Brothers
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Parts

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Drive Motor
B2 Rollers
Tensioning System
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Graco Advanced Glazing Proportioner 24R816

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Maintenance Plans for Graco Advanced Glazing Proportioner Model 24R816

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Packing Nuts Maintenance

NOTE: There must be no pressure when adjusting the packing nuts. Air pressure in the feed tanks is too much.

Followed Pressure Relief Procedure, including relieving air pressure in the tanks?

Upload a photo of the metering pump packing nuts filled with throat seal liquid TSL

Enter the torque of metering pump packing nuts in ft-lb

Upload a photo of the dosing valve packing nut filled with throat seal liquid TSL

Enter the torque of dosing valve packing nuts in in-lb

Sign off on the packing nuts maintenance

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1 Daily Advanced Glazing Proportioner Check

Perform Shutdown and install nightcap

Perform Pressure Relief Procedure

If electrical power is supplied to the machine, perform Base Purge

Navigate to the Purge/Prime screen

Close the catalyst B ball valve located near the dispense applicator

Dispense material into a waste container until only the base A chemical is present

Engage the trigger lock

S100 and P100: Close the base A and catalyst B air motor slider valves

U100: Close the base A air motor slider valve and the supply ball valve on the pressure pot. Bleed the air from the pressure pot by opening the manual bleed valve

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Display Module Maintenance

Battery Replacement

A lithium battery maintains the DM clock when power is not connected.

To replace the battery:

1. Disconnect power to the DM.

NOTE: This can be done by removing the CAN cable from the bottom of the DM.

2. Remove rear access panel.

3. Remove the old battery and replace with a new CR2032 battery.

4. Properly dispose the old lithium battery according to local codes.

5. Replace rear access panel.

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1 Weekly Advanced Glazing Proportioner Maintenance

• Check catalyst B filter assembly to prevent crystallization.

Filters

Once a week check, clean, and replace (if needed) the following filters.

• S100 and U100 Models:

Catalyst pump outlet filter comes with a 60 mesh filter. Two pack 60 mesh filter replacement kit, 224459, is available.

• P100 Models:

Catalyst pump outlet filter comes with a 30 mesh filter. Two pack 30 mesh filter replacement kit, 224458, is available.

Seals

Once a week, check and tighten throat seals on the pumps and dosing valve.

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Calibration Check

Perform Base Purge, page 46

Navigate to the Home screen

Activate OK on the DM

Remove the static mixer

MD2 Only: Install the calibration nozzle onto the dispense applicator

Open the catalyst B ball valve located near the dispense applicator

Calibration Check Assembly Only: Dispense material into a waste container at the calibration check assembly to verify the V/P shown on the DM is at the correct value

NOTE: A restrictor pin for the catalyst B restrictor housing may be required to obtain 5 psi 35 kPa, 0.3 bar or above for the V/P shown on the DM

Disengage the trigger lock

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