Genie Genie Articulated Boom Lift S-45 S-45

- Check for leaks, damage or deterioration Oil, coolant, fuel, exhaust and vacuum hoses

- Check for chafing or damage Electrical wiring

- Clean/Adjust/Replace Spark plugs

- Tighten/Replace Loose or missing fasteners

- Test or Replace the Hydraulic Oil

Replacement or testing of the hydraulic oil is essential for good machine performance and service life. Dirty oil and a clogged suction strainer or hydraulic filters may cause the machine to perform poorly and continued use may cause component damage. Extremely dirty conditions may require oil changes to be performed more frequently

Note: Before replacing the hydraulic oil, the oil may be tested by an oil distributor for specific levels of contamination to verify that changing the oil is necessary. If the hydraulic oil is not replaced at the 2000 hour inspection, test the oil quarterly. Replace the oil when it fails the test

Note: When removing a hose assembly or fitting, the O-ring (if equipped) on the fitting and/or hose end must be replaced. All connections must be torqued to specification during installation. Refer to Specifications, Hydraulic Hose and Fitting Torque Specifications

Complete the hydraulic oil testing with an oil distributor

If the hydraulic oil passes testing at the 2000 hour maintenance interval, the oil must be tested every quarter by an oil distributor until the oil fails the test and is replaced

If the hydraulic oil fails testing at the 2000 hour maintenance interval, the oil must be replaced

After the oil has been replaced, continue the scheduled quarterly maintenance inspection

- Clean Air filter discharge valve

- Check for leaks Oil, fuel and coolant systems

- Inspect/adjust/replace Alternator belt

- DrainFuel system filter/water separator

- Check/Drain Engine air precleaner

- Check Battery electrolyte level

- Test/Add Cooling system supplement additive

- Remove and Inspect the Boom Extend/Retract Cables

Manufacturers specifications require that this procedure be performed by personnel that are competent in cable / wire rope inspection

Note: If the cables pass inspection and are not replaced, the cables must be removed and inspected every 3 years until all boom cables have been replaced

Note: Additional or more frequent inspections may be required due to the following:

• exposed to hostile or corrosive environmental conditions

- Check the Generator Belts, Pulleys and Voltage - Bi-Energy Models

Bodily injury hazard. Do not inspect while the engine is running. Remove the key to secure from operation

Bodily injury hazard. Beware of hot engine components

Contact with hot engine components may cause severe burns

Note: Charging the batteries with the engine does not fully charge the batteries. Periodically, use the AC battery charger to fully charge the batteries

1. Be sure that all fasteners and cables on the generator are tight

2. Remove the engine flywheel cover mounting fasteners, then remove the cover