Genie Genie Articulated Boom Lift S-100 S-100

- Check the Track Tension and Fastener Torque, TRAX Models - S-40 and S-45 Models

Maintaining proper track tension and properly torqued fasteners is essential to good machine performance and service life; The machine will not operate properly with a track that is incorrectly tensioned. Continued use of a machine with incorrectly tensioned tracks may cause component damage

1. Thoroughly clean the track assembly of any dirt, rocks, clay, etc.

2. Chock the tracks at one end of the machine to prevent the machine from rolling

3. Center a lifting jack of ample capacity (20,000 Ibs / 10,000 kg) under the drive chassis between the tracks at the other end of the machine

4. Lift the machine until the tracks are off the ground and then place jack stands under the drive chassis for support

5. Visually inspect the section of track under the bogey wheels

Result: There should be less than 1 inch / 2.5 cm of gap between the bogey wheels and the inside surface of the track. Proceed to step 7

Result: There is 1 inch / 2.5 cm or more of gap between the bogey wheels and the inside surface of the track. Proceed to step 6

- Test the Drive Speed - Raised or Extended Position, ALC1000 Models

Proper drive function is essential to safe machine operation. The drive function should respond quickly and smoothly to operator control

Drive performance should also be free of hesitation, jerking and unusual noise over the entire proportionally controlled speed range

Note: Perform this procedure with the machine on a firm, level surface that is free of obstructions

This maintenance procedure applies to the following models: S-100, S-105, S-120, S-125, SX-105 XC, SX-125 XC, SX-135 XC, S-100HD, S-120HD, SX-150, SX-180, 2-80/60, Z-135/70 and ZX-135/70

S-100, S-105, S-120, S-125, SX-105 XC, SX-125 XC, SX-135 XC, S-100HD and S-120HD

1. Create start and finish lines by marking two lines on the ground 40 feet / 12.2 m apart

2. Raise the boom to a horizontal position

3. Extend the primary boom until the envelope alarm and LED are activated

- Test the Platform Overload System - All Models (if equipped), Except ALC1000, S-60HC, S-80XC, S-85XC and Z-45XC Models

Genie specifications require that this procedure be performed annually OR when the machine fails to lift the maximum rated load

Testing the platform overload system regularly is essential to safe machine operation. Continued use of an improperly operating platform overload system could result in the system not sensing an overloaded platform condition. Machine stability could be compromised resulting in the machine tipping over

This maintenance procedure applies to the following models: S-40, S-45, S-60, S-65, S-80, S-85, Z-45/25 (J), Z-51/30J, Z-30/20N (RJ), Z-34/22, Z-34/22 (N), Z-34/22 IC, Z-40/23N (RJ), Z-45/25 (J) DC, 2-45/25 (J) Bi-Energy, Z-60 DC/FE, Z-62/40 and models equipped with the 340 kg capacity option

Note: Perform this procedure with the boom fully retracted and in the stowed position and with the machine on a firm, level surface

1. Remove all weight, tools, accessories and equipment from the platform

Note: Failure to remove all weight, tools and accessories from the platform will result in an inaccurate test

2 Engine Models: Turn the key switch to ground control and pull out the red Emergency Stop button to the on position at both the ground and platform controls. Start the engine from the ground controls and level the platform. Do not turn the engine off

DC Models: Turn the key switch to ground controls and pull out the red Emergency Stop button to the on position at both the ground and platform controls. Level the platform

- Inspect/drain Oil, fuel and coolant systems - check for leaks Fuel system filter/water separator

- Clean Air filter discharge valve

- Check / clean the oil cooler and cooling fins - Deutz D2011 and D436 Models

- Replace Engine oil and filter

- Check/adjust Valve clearance - Test/add Engine coolant

- Clean/Adjust/Replace Spark plugs

- Tighten/Replace Loose or missing fasteners