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Genie Genie Articulated Boom Lift ALC1000 ALC1000

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Genie Genie Articulated Boom Lift ALC1000 ALC1000
Genie Genie Articulated Boom Lift ALC1000 ALC1000

The Genie Articulated Boom Lift ALC1000 is a versatile aerial work platform designed for optimal reach and maneuverability in various industrial applications. Known for its reliability and safety features, this boom lift is ideal for construction, maintenance, and inspection tasks, ensuring efficient operation at height.

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Manual for Genie Genie Articulated Boom Lift ALC1000 ALC1000

MAINTENANCE RESOURCES

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Documents

Documents & Manuals

Find all the essential guides in one place.

  • CheckTensioning Guide

  • CheckBelt-diagram

  • CheckC-120 pulleys

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Work Orders

Work Order Templates

Pre-built workflows to keep your asset running smoothly.

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Procedures

Procedures

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Parts

Parts

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  • CheckDrive Motor

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  • CheckTensioning System

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Genie Genie Articulated Boom Lift ALC1000 ALC1000

Genie Genie Articulated Boom Lift ALC1000 ALC1000

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Maintenance Plans for Genie Genie Articulated Boom Lift ALC1000 Model ALC1000

Integrate maintenance plans directly into your work orders in MaintainX.

3 Monthly Electrical Contactor Inspection

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- Inspect the Electrical Contactor

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Z-30N, 2-33, Z-34, Z-40 and Z-45 models:

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1. Remove the drive chassis cover from the non-steer end of the machine and locate the electrical contactors)

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2. Locate the electrical contactor mounted on the fuse bracket

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Visually inspect the contact points of the contactor for the following items:

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• Excessive burns

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• Excessive arcs

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• Excessive pitting

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WARNING!

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Initial 50 Hours Engine Maintenance

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Ford Models:

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- Oil, coolant, fuel, exhaust and vacuum

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hoses - check for leaks, damage or deterioration

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- Electrical wiring - check for chafing or damage

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Kubota Models:

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- Engine oil - replace

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- Oil filter - replace

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GM .998L:

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- Cylinder head bolts - torque (40.5 ft-lbs / 55 Nm)

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3 Monthly Tires Inspection

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WARNING! Bodily injury hazard. An over-inflated tire can explode and could cause death or serious injury

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WARNING! Tip-over hazard. Do not use temporary flat tire repair products

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Note: The tires on some machines are foam-filled or solid rubber and do not need air added to them

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Check all tire treads and sidewalls for cuts, cracks, punctures and unusual wear

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Check each wheel for damage, bends and cracked welds

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Check each lug nut for proper torque. Refer to Specifications, Machine Specifications

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Check the pressure in each air-filled tire

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Sign off on the tire inspection

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3 Monthly Alarm Package Test

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Test the Alarm Package (if equipped). Note: The alarms and beacon will operate with the engine running or not running.

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Turn the key switch to ground control and pull out the red Emergency Stop button to the on position at both ground and platform controls. Did the alarm sound twice and the flashing beacon turn on and flash for Z-80/60, S-80 XC, S-85 XC, S-100, S-105, S-120, S-125, S-100HD, S-120HD, SX-105 XC, SX-125 XC, SX-135 XC, SX-150, SX-180, Z-135/70 and ZX-135/70 Models?

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Turn the key switch to ground control and pull out the red Emergency Stop button to the on position at both ground and platform controls. Did the flashing beacon turn on and flash for all other models?

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Activate the boom down function, hold for a moment and then release it. Did the descent alarm sound when the down function is activated for Primary, Secondary and Jib Booms?

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Turn the key switch to platform controls. Did the flashing beacon turn on and flash?

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Press down the foot switch. Activate the boom down function, hold for a moment and then release it. Did the descent alarm sound when the down function is activated for Primary, Secondary and Jib Booms?

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Press down the foot switch. Move the drive control handle off center, hold for a moment and then release it. Move the drive control handle off center in the opposite direction, hold for a moment and then release it. Did the travel alarm sound when the drive control handle is moved off center in either direction?

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Sign off on the alarm package test

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100 Hourly GM 3.0L Engine Maintanance

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Check coolant level

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Check oil level

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Check oil, fuel, and coolant systems for leaks

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Drain/clean LPG vaporizer

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Clean/replace air cleaner element

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Replace engine oil and filter

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Replace fuel filter

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Replace air filter

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Replace distributor cap

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Parts for Genie Genie Articulated Boom Lift ALC1000 ALC1000

Access the parts list for your equipment in MaintainX.

Part Name
Part Number

O-ring Field Service Kit

49612

Digital Protractor

58377

Digital Level Kit

58351

O-ring Field Service Kit

49612

Digital Protractor

58377

Digital Level Kit

58351

O-ring Field Service Kit

49612

Digital Protractor

58377

Digital Level Kit

58351

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