Genie Articulated Boom Lift Z-30/20N RJ

Warning: Collision hazard. Be sure that the machine is not in free-wheel or partial free-wheel configuration.

Test area is firm, level and free of obstructions

Upload a photo of the marked test line on the ground

Key switch is turned to platform controls

Machine reached top drive speed before reaching the test line

Distance between the test line and your machine reference point

Brakes able to hold the machine on any slope it is able to climb

Warning: Collision hazard. Select a work site that is firm and level.

Notice: Component damage hazard. If the machine must be towed, do not exceed 2 mph / 3.2 km/h.

Steer wheels chocked to prevent the machine from rolling

Lifting jack of ample capacity (15,000 lbs / 7000 kg) centered under the drive chassis between the non-steer wheels

Wheels lifted off the ground and blocks placed under the drive chassis for support

Drive hubs disengaged by turning over the drive hub disconnect caps on each non-steer wheel hub

Each non-steer wheel manually rotated

Each non-steer wheel rotates with minimum effort

Drive hubs engaged by turning over the drive hub disconnect caps

Warning: Electrocution/burn hazard. Contact with hot or live circuits could result in death or serious injury. Remove all rings, watches and other jewelry.

Remove the drive chassis cover from the non-steer end of the machine.

Inspect the following areas for burnt, chafed, corroded and loose wires: Electrical power panel, Electrical relay panel, Ground control panel, Function manifold wiring

Turn the key switch to ground controls and pull out the red Emergency Stop button to the on position at both the ground and platform controls.

Raise the secondary boom until the mid-pivot is approximately 10 feet / 3 m off the ground.

Inspect the turntable center area for burnt, chafed and pinched cables.

Lower the boom to the stowed position and turn the machine off.

Inspect the following areas for burnt, chafed, corroded, pinched and loose wires: Cable track on the primary boom, Primary boom to platform cable harness, Inside of the platform control box

Inspect for a liberal coating of dielectric grease at the following location: All wire harness connectors to the platform control box, All wire harness connectors located under the ground control side turntable cover, Harness connector to the drive motor controller located in the non-steer end of the drive chassis.

Warning: This procedure should be performed every 250 hours or quarterly, whichever comes first.

Push in the red Emergency Stop button at the platform controls to the off position.

Turn the key switch to ground controls and pull out the red Emergency Stop button to the on position.

Operate each boom function through a partial cycle at the ground controls.

Did all boom functions operate?

Sign off on the ground control override testing

Warning: This procedure requires protective clothing and eye wear.

Disconnect each battery pack from the machine.

Release the battery pack latches and rotate each battery pack out and away from the chassis.

Remove the cover from each battery box.

Battery cable connections are free of corrosion.

Battery retainers and cable connections are tight.

Allow the batteries to rest 24 hours before continuing this procedure to allow the battery cells to equalize.

Remove the battery vent caps and check the specific gravity of each battery cell with a hydrometer.