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Gardner Denver

Gardner Denver Screw Air Compressor VS55

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Gardner Denver Screw Air Compressor VS55
Gardner Denver Screw Air Compressor VS55

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Manual for Gardner Denver Screw Air Compressor VS55

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Gardner Denver Screw Air Compressor VS55

Gardner Denver Screw Air Compressor VS55

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Maintenance Plans for Gardner Denver Screw Air Compressor Model VS55

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Compressor Filter Cleaning

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Cleaning:

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Clean the filter mat by brushing or washing.

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Important

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Never install the filter mat in a wet or moist state!

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c) Inlet filter to control cabinet (only VS 55-VS 75)

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• Open the louvred grilles of the inlet filter (Fig. 27).

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• Remove the filter pad.

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• Insert the new filter pad into the louvred grille.

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Ensure that the smooth side (-A- Fig. 27) of the filter pad faces the air inlet side.

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3000 Hourly / 1 Yearly Safety Valve Testing

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Testing the safety valve

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The valve should be tested on a separate compressed air line in accordance with local legislation.

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Operate the safety valve (- 1 - Fig. 24), depending on the type of valve:

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• Slightly turn the valve cap (-2- Fig. 24) (1-2 turns), and then re-close it.

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• Actuation of the bleeding lever/pulling ring

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Warning

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Never operate a screw compressor system with a defective safety valve or without safety valve!;

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Oil Level Check

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Warning: Only check the oil level when the screw compressor unit is out of operation and depressurized! The pressure reservoir can be under pressure and the oil hot. Warning: Danger of scalding!

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Important: Do not spill oil! Check for leakage!

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Important: Do not mix oils of different specifications.

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Machines which are delivered without oil must first be filled to the max. mark in the pressure reservoir sight glass (see also chapters 8.4 and 8.15)

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Stop the compressor, with the stop button.

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Wait at least 5 minutes for the oil to settle and for the air to disperse

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The oil level is checked with the help of the transparent plastic tube at the pressure reservoir (- 2 - Fig. 14) after every stop and at regular intervals. If required, top up oil

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The oil level must be between the maximum level (- 3 - Fig. 14) and minimum level (- 4 - Fig. 14) marked on the oil reservoir.

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Also see chapter 8 “Service and maintenance”;

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Connecting Terminals Check

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Danger: Danger of electric shock! Work on the control cabinet may only be carried out by electrotechnical specialist personnel.

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When carrying out adjustment work on the control power transformer, the unit must be electrically isolated and locked off.

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Only VS 55-VS 75: Danger of electric shock from loaded condensers! Please always first disconnect the system from the power supply and wait another 10 minutes before touching the electrical components.

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Important: A wrong setting of the control-power transformer jeopardizes the trouble-free operation of compressor units and can result in malfunction or damage.

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The verification of the control-power transformer setting is a must during commissioning and periodic inspection/ maintenance, as the voltage supply conditions may vary.

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The connecting terminals in the switch cabinet have to be checked and, if required, re-tightened during first commissioning and later on in line with the maintenance schedule.

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Switch the unit on as described in Chapter 7.4.

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Check the control transformer output voltages while operating under load.

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Switch the unit off as described in Chapter 7.6.

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3000 Hourly / 1 Yearly Compressor Filter Replacement

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Perform filter mat change as follows:

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a) Filter mat, cooling-air inlet

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• Remove fixing screws (- 2 - Fig. 27).

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• Remove filter mat (- 1 - Fig. 27) and clean, exchange if damaged.

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• Re-insert filter mat in sound insulating panel (- 3 - Fig. 27).

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• Secure filter mat by means of fixing screws.

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b) Filter mat of optional dryer

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• Remove fixing screws (-5- Fig. 27) and remove cover plate (-4- Fig. 27).

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• Loosen locknuts and remove filter mat of optional dryer (-6- Fig. 27) and clean or, in the case of damage, replace.

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