Club car Vehicle Carryall 100

1. Turn the key switch to the OFF position, then remove the key. Place the Forward/Reverse handle in the NEUTRAL position. Chock the front wheels.

2. Access the engine compartment.

3. Disconnect battery and spark plug wire. See Disconnecting the Battery – Gasoline Vehicles on page 12.

4. Position a pan designed for oil changes under the drain plug (1) (Figure 34).

5. Use a 14 mm socket or wrench to remove the drain plug, turning it counterclockwise, and allow the engine oil to drain into the pan. See following WARNING.

• Do not attempt to change engine oil when the engine is hot or even warm. Engine oil can cause skin burns.

• Wear safety glasses or approved eye protection when servicing the vehicle. Wear rubber gloves when handling oil drain plug and oil drain pan.

6. Clean the oil drain plug threads with solvent to remove oil and oil residue. Make sure that the compression washer remains on the drain plug.

Lubricate Brake pedal shaft bearings

Lubricate Brake linkage and pivots

Lubricate Accelerator pivot rod supports

1. Turn the key switch to the OFF position, then remove the key. Place the Forward/Reverse handle in the NEUTRAL position. Chock the front wheels.

2. Access the engine compartment.

3. Disconnect battery and spark plug wire. See Disconnecting the Battery – Gasoline Vehicles on page 12.

4. Position a pan designed for oil changes under the drain plug (1) (Figure 34).

5. Use a 14 mm socket or wrench to remove the drain plug, turning it counterclockwise, and allow the engine oil to drain into the pan. See following WARNING.

• Do not attempt to change engine oil when the engine is hot or even warm. Engine oil can cause skin burns.

• Wear safety glasses or approved eye protection when servicing the vehicle. Wear rubber gloves when handling oil drain plug and oil drain pan.

6. Clean the oil drain plug threads with solvent to remove oil and oil residue. Make sure that the compression washer remains on the drain plug.

Ensure the following materials are available

Clean the front and rear bodies using automotive cleaner with a sponge or soft cloth

Avoid using pressure washing or steam cleaning

Apply non-abrasive wax products to the vehicle body

Immediately remove the following substances to prevent stains

Each Club Car vehicle has been thoroughly inspected and adjusted at the factory; however, upon receiving your new vehicle(s), you should become familiar with its controls, indicators, and operation. Carefully inspect each vehicle to ensure that it is in proper working condition before accepting delivery.

Use the following checklist as a guide to inspect the vehicle. This checklist should be used daily to ensure that the vehicle is in proper working condition and in conjunction with the Performance Inspection on page 25 and the Periodic Service Schedules on page 37. Any problems should be corrected by a Club Car distributor/dealer or a trained technician.

• General: All the parts should be in place and properly installed. Be sure that all nuts, bolts, and screws are tight. On gasoline vehicles, check all hose clamps for tight fit as well as the starter belt for tightness.

• Safety and information decals: Check to ensure that all safety and information decals are in place. See Safety Decal Identification on page 5.

• Tires: Visually inspect for wear, damage, and proper inflation on a daily basis. See Vehicle Specifications – Electric Vehicles on page 64 or Vehicle Specifications – Gasoline Vehicles on page 68.

• Battery(ies): Check electrolyte to ensure that it is at its proper level (Figure 22, Page 46). Check battery posts. Wires should be tight and free of corrosion. On electric vehicles, charge batteries fully before first use of vehicle.

• Charger cord, plug, and receptacle (electric vehicles): Visually inspect for cracks, loose connections, and frayed wiring. See Plug and Receptacle – PowerDrive 3 Charger Vehicles on page 51.

• Engine (gasoline vehicles): Check for proper engine oil level. See Engine Oil – Gasoline Vehicle on page 60. Inspect air intake for blockage.

• Fuel (gasoline vehicles): Check fuel level. See Fueling Instructions – Gasoline Vehicle on page 62. Check fuel tank, fuel injector, lines, cap, and pump for fuel leakage on a daily basis.