Cascade Clamps 100D

Inspect the arm bearings for wear

Are any bearings worn to less than .040 in. (1 mm) thickness?

Replace all bearings if any are worn to less than .040 in. (1 mm) thickness

Frame Mounting Plate Capscrews Tightening

Enter the torque value applied to the frame mounting plate capscrews (in ft.-lbs.)

Enter the torque value applied to the frame mounting plate capscrews (in Nm)

Verify the torque value for the selected model

Cylinder Anchor Joint Inspection and Lubrication

Inspect the cylinder anchor joint for lubrication and correct hold

Lubricate the cylinder anchor joint with wheel bearing grease

Is a light application of chassis grease permitted by your application?

Apply a light application of chassis grease to the arm bearing if permitted

Arm Capscrews Torque Adjustment

Tighten arm capscrews to the specified torque value

Clamp the extreme base end of the cylinder in a soft-jawed vise.

Remove the retainer using a claw type spanner wrench.

Remove the rod assembly from the cylinder.

Clamp the rod assembly on the wrench flats. Avoid clamping directly on the rod sealing surface.

Remove the nut fastening the piston to the rod using a wrench on the rod end nut flats to prevent rotation.

Place the piston or retainer in a soft-jawed vise to remove the seals. Pry the seals up with a blunt screwdriver and cut to remove.

Ensure the attachment is mounted on the truck

Verify if the contact pads need replacement or swapping

Contact Pad Removal and Installation

Remove the capscrews and nuts fastening the contact pad to the stabilizer

Choose the action for the contact pads

Ensure the contact pads are securely fastened

Drill out the rivets using .187 in. (4.8 mm) drill bit from the front side of the arm.

Align the new contact surface to the arm and drill through using .187 in. (4.8 mm) drill bit.

Rivet the contact surface to the arm.

Align the new contact surface to the arm.

Drill the holes along the front edge of the arm, through the contact pad with a No. 7 tap drill.

Drill the rest of the contact pad with a .25 in. (6 mm) drill bit.