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Get instant access to all the maintenance information you need. Empower technicians to perform preventive maintenance with asset packages, ready to use right out of the box.
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Tensioning Guide
Belt-diagram
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Drive Motor
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Alfa Laval Heat Exchanger MX25
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1 Monthly Heat Exchanger Check
If storing for longer periods of time, such as one month or longer, certain precautions should be made to avoid unnecessary damage to the heat exchanger. Refer to Outdoor storage on page 45 and Indoor storage on page 45.
NOTE
Alfa Laval and its representatives reserve the right to inspect the storage space and/or equipment whenever necessary until the expiration of the warranty period stipulated in the contract. Notification must be given 10 days prior to the date of inspection.
If there is any uncertainty about the storage of the heat exchanger, consult an Alfa Laval representative.
7.1 Storage in packing box
If storage of the heat exchanger after delivery is known in advance, inform Alfa Laval when ordering the heat exchanger to ensure that it will be properly prepared for storage before packing.
Indoor storage
• Store inside a room with the temperature between 15 and 20°C (60–70°F) and humidity up to 70%. For outdoor storage read Outdoor storage on page 45.
• To prevent damage to the gaskets, there should not be any ozoneproducing equipment in the room such as electric motors or welding equipment.
3 Monthly Heat Exchanger Check
The stored heat exchanger shall be visually checked every third month. When closing the packing it shall be restored to original condition.
The check includes:
• Greasing of the tightening bolts
• Metal port covers
• Protection of the plate pack and gaskets
• The packing;
Heat Exchanger Draining
If the heat exchanger is shut down for several days or longer, it should be drained. Draining should also be done if the process is shut down and the ambient temperature is below the freezing temperature of the media. Depending on the media processed, it is also recommended to rinse and dry the heat exchanger plates and connections.
NOTE
Avoid vacuum in the heat exchanger by opening vent valves.;
Heat Exchanger Maintenance
6. Maintenance
To keep the heat exchanger in good condition, regular maintenance is required. It is recommended to record all maintenance of the heat exchanger.
The plates need to be cleaned on a regular basis. The frequency depends on several factors such as type of media and temperature.
Different methods can be used for cleaning (refer to Cleaning – Non-product side on page 31) or reconditioning can be performed at an Alfa Laval service center.
After a long period of use, it can be required to regasket the heat exchanger. Refer to Regasketing on page 42.
Other maintenance that should be performed regulary:
• Keep the carrying bar and guiding bar clean and grease.
• Keep the tightening bolts cleaned and greased.
• Check that all the tightening bolts are firmly tightened and that the dimension A is correct. Refer to the PHE drawing.;
Gasket Change
6.7 Regasketing
The procedures below concern field gaskets, ring gaskets and end gaskets.
NOTE: Before removing the old gaskets, check how they are attached.
6.7.1 Clip-on / ClipGrip
1. Open the heat exchanger, refer to Opening on page 33, and remove the plate that is to have a new gasket.
NOTE: Before opening the heat exchanger, check the warranty conditions. If in any doubt, contact the Alfa Laval sales representative. Refer to Warranty conditions on page 7.
2. Remove the old gasket.
3. Make sure that all sealing surfaces are dry, clean and free of foreign matter such as fat, grease or similar.
4. Check the gasket and remove rubber residual before attaching it.
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