

The Toyota Forklift 7FG15 is a robust industrial forklift designed for efficient material handling in various environments. Known for its reliability and performance, this model features advanced safety systems and ergonomic design, making it ideal for warehouses and construction sites. Regular maintenance ensures optimal operation and longevity of the forklift.
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Get instant access to all the maintenance information you need. Empower technicians to perform preventive maintenance with asset packages, ready to use right out of the box.
Find all the essential guides in one place.
Tensioning Guide
Belt-diagram
C-120 pulleys
+ 13 more
Pre-built workflows to keep your asset running smoothly.
Daily Electrical System Inspection
Replace Roller and Pulley
Install Engine B-120
+ 29 more
Integrate maintenance plans directly into your work orders.
Motion Industries
Applied Industrial Technologies
Electrical Brothers
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Access the parts list for your equipment in MaintainX.
Drive Motor
B2 Rollers
Tensioning System
+ 40 more

Toyota Forklift 7FG15
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Integrate maintenance plans directly into your work orders in MaintainX.
170 Hour / 1 Month Braking System Maintenance
Measure play and reserve in the brake pedal
Inspect the braking effect of the brake pedal
Inspect the operating force of the parking brake
Inspect the braking effect of the parking brake
Inspect for looseness or damage in the parking brake rod and cable
Inspect for leaks, damage, and mounting condition of the brake pipe
Inspect for leaks and fluid level in the reservoir tank
Measure clearance between drum and lining
Sign off on the braking system maintenance
170 Hour / 1 Month Steering System Maintenance
Inspect for play and looseness in the steering wheel
Inspect the function of the steering wheel
Inspect gear box for oil leak
Retighten looseness in mounting of the gear box
Inspect for oil leaks in the power steering
Inspect for looseness in mounting and linkage of power steering
Inspect for king pin looseness in the knuckle
Sign off on the steering system maintenance
2 Year Replacement
Select the parts replaced
Note: Chains, DPF mafler filter and SAS swing lock cylinder have different replacement schedules
Select the parts replaced at every 3 years
Enter the machine's hour meter reading
Was SAS swing lock cylinder replaced?
Sign off on the 2 Year Replacement
170 Hour / 1 Month Electrical System Inspection
Inspect for cracks on the distributor cap
Inspect for spark plug burning and measure the gap
Inspect for burning on the distributor side terminal
Inspect for wear and damage on the distributor cap center piece
Inspect pinion gear meshing status
Inspect charger function
Inspect battery fluid level
Inspect wiring harness for damage
Inspect the fuses
2000 Hour / 12 Month Replacement
Manual transmission oil replaced
Differential oil replaced
Wheel bearing grease replaced
Air cleaner element replaced
Cups and seals for brake master and wheel cylinders replaced
Sign off on the replacement procedure
MaintainX CoPilot is your expert colleague, on call 24/7, helping your team find the answers they need to keep equipment running.
Reduce Unplanned Downtime
Ensure your team follows consistent procedures to minimize equipment failures and costly delays.
Maximize Asset Availability
Keep your assets running longer and more reliably, with standardized maintenance workflows from OEM manuals.
Lower Maintenance Costs
Turn any technician into an expert to streamline operations, maintain more assets, and reduce overall costs.
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