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Toyota Forklift 7FD15

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Toyota Forklift 7FD15
Toyota Forklift 7FD15

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PDF MANUAL

Manual for Toyota Forklift 7FD15

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Documents

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  • CheckTensioning Guide

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Work Orders

Work Order Templates

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  • CheckDaily Electrical System Inspection

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Procedures

Procedures

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Parts

Parts

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Toyota Forklift 7FD15

Toyota Forklift 7FD15

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Maintenance Plans for Toyota Forklift Model 7FD15

Integrate maintenance plans directly into your work orders in MaintainX.

170 Hour / 1 Month Material Handling System Inspection

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Inspect fork and stopper pin for abnormality

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Inspect for misalignment between left and right fork fingers

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Inspect each part for deformation, damage, and cracks at welded parts

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Inspect mast and lift bracket for looseness

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Inspect wear, damage, and rotating condition of rollers

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Inspect mast trip for wear and damage

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Inspect tension, deformation, and damage of chain

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Inspect chain lubrication

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Inspect for abnormality in chain anchor bolt

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170 Hour / 1 Month Electrical System Inspection

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Inspect for cracks on the distributor cap

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Inspect for spark plug burning and measure the gap

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Inspect for burning on the distributor side terminal

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Inspect for wear and damage on the distributor cap center piece

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Inspect pinion gear meshing status

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Inspect charger function

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Inspect battery fluid level

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Inspect wiring harness for damage

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Inspect the fuses

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2000 Hour / 12 Month Maintenance

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Inspect cracks at fork root and welded part while forklift is new

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Inspect wear and damage of mast support bushing

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Inspect wear and damage of roller pins

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Measure relief pressure in oil control valve

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Inspect plug cord discontinuity

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Inspect damage of power steering hose

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Inspect cracks and deformation in knuckle

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Sign off on the 2000 Hour / 12 Month Maintenance

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1000 Hour / 6 Month Replacement

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Fuel filter replaced

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Torque converter oil replaced

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Torque converter oil filter replaced

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Hydraulic oil replaced

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Hydraulic oil filter replaced

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Spark plugs replaced

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Brake fluid replaced

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DPF mafler back pressure sensor inline filter replaced

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2000 Hour / 12 Month Engine System Maintenance

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Measure Valve clearance (IDZ-II·2Z)

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Measure main body compression

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Retighten cylinder head bolt loosening

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Inspect muffler rubber mount

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Measure injection nozzle injection pressure and spray status

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Inspect radiator rubber mount

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Sign off on the engine system maintenance

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