Toyota Forklift 6FG15

Measure play and reserve in the brake pedal

Inspect the braking effect of the brake pedal

Inspect the operating force of the parking brake

Inspect the braking effect of the parking brake

Inspect for looseness or damage in the parking brake rod and cable

Inspect for leaks, damage, and mounting condition of the brake pipe

Inspect for leaks and fluid level in the reservoir tank

Measure clearance between drum and lining

Sign off on the braking system maintenance

- Measure Valve clearance (IDZ-II·2Z)

- Measure main body compression

- Retighten cylinder head bolt loosening

- Measure injection nozzle injection pressure and spray status

- Inspect radiator rubber mount;

Measure injection timing in fuel system

Inspect draining of sedimenter in fuel system

Inspect oil clutch mechanism function and leak

Measure stall and hydraulic pressure in torque converter and transmission

Clean clogging of relief valve filter

Clean hydraulic oil tank and oil strainer

Sign off on the 1000 Hour / 6 Month Maintenance

Inspect proper starting and abnormal noise

Measure rotating condition at idling

Measure rotating condition during acceleration

Inspect PCV system for clogging and damage in PCV valve and piping

Measure no-load maximum RPM of governor

Inspect lubrication system for oil leaks

Inspect lubrication system oil level

Inspect clutch for abnormal sound and functioning

Inspect clutch master cylinder function and leak

Inspect transmission fluid level

Inspect transmission gear function and abnormal noise

Inspect for leaks in the differential