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Toyota Forklift 5FG40

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Toyota Forklift 5FG40
Toyota Forklift 5FG40

The Toyota Forklift 5FG40 is a robust industrial forklift designed for heavy-duty applications. Known for its reliability and efficiency, this model offers exceptional lifting capabilities and maneuverability, making it ideal for warehouses and construction sites. Regular maintenance ensures optimal performance and longevity.

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PDF MANUAL

Manual for Toyota Forklift 5FG40

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Documents

Documents & Manuals

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  • CheckTensioning Guide

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  • CheckC-120 pulleys

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Work Orders

Work Order Templates

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  • CheckDaily Electrical System Inspection

  • CheckReplace Roller and Pulley

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Procedures

Procedures

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Parts

Parts

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Toyota Forklift 5FG40

Toyota Forklift 5FG40

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Maintenance Plans for Toyota Forklift Model 5FG40

Integrate maintenance plans directly into your work orders in MaintainX.

1000 Hour / 6 Month Electric System Maintenance

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Measure ignition timing

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Measure battery fluid specific gravity

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Inspect open-circuit in intake heater

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Sign off on the electric system maintenance

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170 Hour / 1 Month Drive System Maintenance

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Measure tire inflation pressure of the wheels

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Inspect for tire cuts, damage, and uneven wearing

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Retighten for loose rim and hub nuts

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Measure tire groove depth

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Inspect for metal chips, pebbles, or foreign matter trapped in tire grooves

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Inspect rim, side bearing, and disc wheel for damage

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Inspect for abnormal sound and looseness in the front wheel bearing

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Inspect for abnormal sound and looseness in the rear wheel bearing

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Sign off on the drive system maintenance

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170 Hour / 1 Month Engine Maintenance

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Inspect proper starting and abnormal noise

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Measure rotating condition at idling

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Measure rotating condition during acceleration

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Inspect exhaust gas condition

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Clean air cleaner element

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Inspect PCV system for clogging and damage in PCV valve and piping

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Measure no-load maximum RPM of governor

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Inspect lubrication system for oil leaks

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Inspect lubrication system oil level

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170 Hour / 1 Month Hydraulic System Maintenance

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Retighten loosening and damage of cylinder mounting

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Inspect deformation and damage of rod, rod screw and rod end

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Inspect cylinder operation

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Measure natural drop and natural forward tilt

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Inspect for oil leaks and damage in the cylinder

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Inspect for wear and damage of the pin and cylinder bearing

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Measure lifting speed

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Inspect cylinder for uneven movement

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Inspect for oil leaks and abnormal sound from the oil pump

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2 Year Replacement

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Power steering hoses replaced

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Power steering rubbers parts replaced

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Hydraulic hoses replaced

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Fuel hoses replaced

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Note: Chains are replaced every 3 years

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Chains replaced (if applicable)

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Sign off on the 2 Year Replacement

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