

The Toyota Forklift 5FG40 is a robust industrial forklift designed for heavy-duty applications. Known for its reliability and efficiency, this model offers exceptional lifting capabilities and maneuverability, making it ideal for warehouses and construction sites. Regular maintenance ensures optimal performance and longevity.
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Get instant access to all the maintenance information you need. Empower technicians to perform preventive maintenance with asset packages, ready to use right out of the box.
Find all the essential guides in one place.
Tensioning Guide
Belt-diagram
C-120 pulleys
+ 13 more
Pre-built workflows to keep your asset running smoothly.
Daily Electrical System Inspection
Replace Roller and Pulley
Install Engine B-120
+ 29 more
Integrate maintenance plans directly into your work orders.
Motion Industries
Applied Industrial Technologies
Electrical Brothers
+ 5 more
Access the parts list for your equipment in MaintainX.
Drive Motor
B2 Rollers
Tensioning System
+ 40 more

Toyota Forklift 5FG40
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Integrate maintenance plans directly into your work orders in MaintainX.
1000 Hour / 6 Month Electric System Maintenance
Measure ignition timing
Measure battery fluid specific gravity
Inspect open-circuit in intake heater
Sign off on the electric system maintenance
170 Hour / 1 Month Drive System Maintenance
Measure tire inflation pressure of the wheels
Inspect for tire cuts, damage, and uneven wearing
Retighten for loose rim and hub nuts
Measure tire groove depth
Inspect for metal chips, pebbles, or foreign matter trapped in tire grooves
Inspect rim, side bearing, and disc wheel for damage
Inspect for abnormal sound and looseness in the front wheel bearing
Inspect for abnormal sound and looseness in the rear wheel bearing
Sign off on the drive system maintenance
170 Hour / 1 Month Engine Maintenance
Inspect proper starting and abnormal noise
Measure rotating condition at idling
Measure rotating condition during acceleration
Inspect exhaust gas condition
Clean air cleaner element
Inspect PCV system for clogging and damage in PCV valve and piping
Measure no-load maximum RPM of governor
Inspect lubrication system for oil leaks
Inspect lubrication system oil level
170 Hour / 1 Month Hydraulic System Maintenance
Retighten loosening and damage of cylinder mounting
Inspect deformation and damage of rod, rod screw and rod end
Inspect cylinder operation
Measure natural drop and natural forward tilt
Inspect for oil leaks and damage in the cylinder
Inspect for wear and damage of the pin and cylinder bearing
Measure lifting speed
Inspect cylinder for uneven movement
Inspect for oil leaks and abnormal sound from the oil pump
2 Year Replacement
Power steering hoses replaced
Power steering rubbers parts replaced
Hydraulic hoses replaced
Fuel hoses replaced
Note: Chains are replaced every 3 years
Chains replaced (if applicable)
Sign off on the 2 Year Replacement
MaintainX CoPilot is your expert colleague, on call 24/7, helping your team find the answers they need to keep equipment running.
Reduce Unplanned Downtime
Ensure your team follows consistent procedures to minimize equipment failures and costly delays.
Maximize Asset Availability
Keep your assets running longer and more reliably, with standardized maintenance workflows from OEM manuals.
Lower Maintenance Costs
Turn any technician into an expert to streamline operations, maintain more assets, and reduce overall costs.
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