Toyota Forklift 5FD40

Inspect clutch for abnormal sound and functioning

Inspect clutch booster function and leak

Inspect transmission fluid level

Inspect transmission gear function and abnormal noise

Inspect for leaks in the differential

Inspect for leaks in the torque converter and transmission

Inspect function, wear, damage, leak and mounting looseness in Master cylinder and wheel cylinder

Inspect Wear of shoe sliding portion and lining

Inspect Shoe operating condition

Inspect Automatic adjuster function

Inspect Backing plate for deformation, cracks and damage

Retighten Backing plate loose mounting

Torque converter oil filter replaced?

Hydraulic oil return filter replaced?

Cups and seals for brake master and wheel cylinders replaced

Brake booster rubber parts replaced

Sign off on the replacement procedure

Inspect cracks at fork root and welded part while forklift is new

Inspect wear and damage of mast support bushing

Inspect wear and damage of roller pins

Measure relief pressure in oil control valve

Inspect plug cord internal discontinuity

Inspect damage and cracks of frame, cross members, etc.

Sign off on the 2000 Hour / 12 Month Maintenance