Toyota Forklift 5FD40

Inspect clutch for abnormal sound and functioning

Inspect clutch booster function and leak

Inspect transmission fluid level

Inspect transmission gear function and abnormal noise

Inspect for leaks in the differential

Inspect for leaks in the torque converter and transmission

Cups and seals for brake master and wheel cylinders replaced

Brake booster rubber parts replaced

Sign off on the replacement procedure

Measure play and reserve in the brake pedal

Inspect the braking effect of the brake pedal

Inspect the operating force of the parking brake

Inspect the braking effect of the parking brake

Inspect for looseness or damage in the parking brake rod and cable

Inspect for leaks, damage, and mounting condition of the brake pipe

Measure clearance between drum and lining

Sign off on the braking system maintenance

Retighten loosening and damage of cylinder mounting

Inspect deformation and damage of rod, rod screw and rod end

Measure natural drop and natural forward tilt

Inspect for oil leaks and damage in the cylinder

Inspect for wear and damage of the pin and cylinder bearing

Inspect cylinder for uneven movement

Inspect for oil leaks and abnormal sound from the oil pump

Measure injection timing in fuel system

Inspect draining of sedimenter in fuel system

Inspect oil clutch mechanism and leak

Measure stall and hydraulic pressure in torque converter and transmission

Clean clogging of relief valve filter

Clean hydraulic oil tank and oil strainer

Sign off on the 1000 Hour / 6 Month Maintenance