Toyota Forklift 5FB20

Inspect abnormality of fork and stopper pin

Inspect misalignment between left and right fork fingers

Inspect deformation and damage of each part and crack at welded part

Inspect mast and lift bracket looseness

Inspect wear, damage and rotating condition of rollers

Inspect wear and damage of mast strip

Inspect tension, deformation and damage of chain

Inspect abnormality of chain anchor bolt

Inspect steering wheel's function, play and looseness

Retighten looseness of mounting in gear box

Inspect power steering for oil leak

Inspect rods, links and arm for looseness and damage

Inspect king pin looseness of the knuckle

Sign off on the steering system maintenance

Inspect motor abnormal sound during revolution

Retighten looseness in the connecting parts of the motor

Measure battery fluid specific gravity

Inspect looseness in the connecting parts of the battery

Inspect abnormality in the upper portion of the battery case

Inspect timer operation of the charger

Inspect terminal loosening in charger

Measure motor brush spring fatigue

Measure voltage of each battery cell after charging

Inspect magnet switch function, contact fouling and roughening in charger

Inspect installation status of the arc shooter

Inspect magnet contactor's function and timing

Inspect looseness of the coil mounting parts

Inspect loose main circuit lead installation

Measure controller overcurrent limit valve

Sign off on the electrical system inspection

Measure tire inflation pressure

Inspect wheels for tire cuts, damage and uneven wearing

Retighten loose rim and hub nuts in wheels

Measure tire groove depth in wheels

Inspect metal chips, pebbles and other foreign matter trapped in tire grooves

Inspect rim and disc wheel damage

Inspect abnormal sound and looseness of front wheel bearing

Inspect abnormal sound and looseness of rear wheel bearing

Measure looseness of axle beam in vehicle longitudinal direction while forklift is new