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Toyota Forklift 42- 7FG15

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Toyota Forklift 42- 7FG15
Toyota Forklift 42- 7FG15

The Toyota Forklift 42-7FG15 is a reliable industrial asset designed for efficient material handling. Known for its robust performance and durability, this forklift model excels in various warehouse and construction applications, ensuring optimal productivity and safety in operations.

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PDF MANUAL

Manual for Toyota Forklift 42- 7FG15

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Documents

Documents & Manuals

Find all the essential guides in one place.

  • CheckTensioning Guide

  • CheckBelt-diagram

  • CheckC-120 pulleys

  • + 13 more

Work Orders

Work Order Templates

Pre-built workflows to keep your asset running smoothly.

  • CheckDaily Electrical System Inspection

  • CheckReplace Roller and Pulley

  • CheckInstall Engine B-120

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Procedures

Procedures

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  • CheckApplied Industrial Technologies

  • CheckElectrical Brothers

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Parts

Parts

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  • CheckDrive Motor

  • CheckB2 Rollers

  • CheckTensioning System

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Toyota Forklift 42- 7FG15

Toyota Forklift 42- 7FG15

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Maintenance Plans for Toyota Forklift Model 42- 7FG15

Integrate maintenance plans directly into your work orders in MaintainX.

2000 Hour / 12 Month Engine System Maintenance

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Measure Valve clearance (IDZ-II·2Z)

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Measure main body compression

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Retighten cylinder head bolt loosening

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Inspect muffler rubber mount

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Measure injection nozzle injection pressure and spray status

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Inspect radiator rubber mount

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Sign off on the engine system maintenance

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170 Hour / 1 Month Electrical System Inspection

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Inspect for cracks on the distributor cap

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Inspect for spark plug burning and measure the gap

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Inspect for burning on the distributor side terminal

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Inspect for wear and damage on the distributor cap center piece

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Inspect pinion gear meshing status

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Inspect charger function

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Inspect battery fluid level

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Inspect wiring harness for damage

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Inspect the fuses

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2 Year Replacement

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Select the parts replaced

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Note: Chains, DPF mafler filter and SAS swing lock cylinder have different replacement schedules

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Was the DPF mafler filter replaced?

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Were the Chains replaced?

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Enter the current machine hours

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Was the SAS swing lock cylinder replaced?

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Sign off on the 2 Year Replacement

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170 Hour / 1 Month Engine Maintenance

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Inspect proper starting and abnormal noise

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Measure rotating condition at idling

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Measure rotating condition during acceleration

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Inspect exhaust gas condition

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Clean air cleaner element

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Measure valve clearance

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Inspect PCV system for clogging and damage in PCV valve and piping

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Measure no-load maximum RPM of governor

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Inspect lubrication system for oil leaks

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170 Hour / 1 Month Drive System Maintenance

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Measure tire inflation pressure of the wheels

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Inspect for tire cuts, damage, and uneven wearing

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Retighten for loose rim and hub nuts

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Measure tire groove depth

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Inspect for metal chips, pebbles, or foreign matter trapped in tire grooves

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Inspect rim, side bearing, and disc wheel for damage

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Inspect for abnormal sound and looseness in the front wheel bearing

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Inspect for abnormal sound and looseness in the rear wheel bearing

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Measure looseness of axle beam in vehicle longitudinal direction while forklift is new

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