

The Toyota Forklift 42-7FG15 is a reliable industrial asset designed for efficient material handling. Known for its robust performance and durability, this forklift model excels in various warehouse and construction applications, ensuring optimal productivity and safety in operations.
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Get instant access to all the maintenance information you need. Empower technicians to perform preventive maintenance with asset packages, ready to use right out of the box.
Find all the essential guides in one place.
Tensioning Guide
Belt-diagram
C-120 pulleys
+ 13 more
Pre-built workflows to keep your asset running smoothly.
Daily Electrical System Inspection
Replace Roller and Pulley
Install Engine B-120
+ 29 more
Integrate maintenance plans directly into your work orders.
Motion Industries
Applied Industrial Technologies
Electrical Brothers
+ 5 more
Access the parts list for your equipment in MaintainX.
Drive Motor
B2 Rollers
Tensioning System
+ 40 more

Toyota Forklift 42- 7FG15
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Integrate maintenance plans directly into your work orders in MaintainX.
2000 Hour / 12 Month Engine System Maintenance
Measure Valve clearance (IDZ-II·2Z)
Measure main body compression
Retighten cylinder head bolt loosening
Inspect muffler rubber mount
Measure injection nozzle injection pressure and spray status
Inspect radiator rubber mount
Sign off on the engine system maintenance
170 Hour / 1 Month Electrical System Inspection
Inspect for cracks on the distributor cap
Inspect for spark plug burning and measure the gap
Inspect for burning on the distributor side terminal
Inspect for wear and damage on the distributor cap center piece
Inspect pinion gear meshing status
Inspect charger function
Inspect battery fluid level
Inspect wiring harness for damage
Inspect the fuses
2 Year Replacement
Select the parts replaced
Note: Chains, DPF mafler filter and SAS swing lock cylinder have different replacement schedules
Was the DPF mafler filter replaced?
Were the Chains replaced?
Enter the current machine hours
Was the SAS swing lock cylinder replaced?
Sign off on the 2 Year Replacement
170 Hour / 1 Month Engine Maintenance
Inspect proper starting and abnormal noise
Measure rotating condition at idling
Measure rotating condition during acceleration
Inspect exhaust gas condition
Clean air cleaner element
Measure valve clearance
Inspect PCV system for clogging and damage in PCV valve and piping
Measure no-load maximum RPM of governor
Inspect lubrication system for oil leaks
170 Hour / 1 Month Drive System Maintenance
Measure tire inflation pressure of the wheels
Inspect for tire cuts, damage, and uneven wearing
Retighten for loose rim and hub nuts
Measure tire groove depth
Inspect for metal chips, pebbles, or foreign matter trapped in tire grooves
Inspect rim, side bearing, and disc wheel for damage
Inspect for abnormal sound and looseness in the front wheel bearing
Inspect for abnormal sound and looseness in the rear wheel bearing
Measure looseness of axle beam in vehicle longitudinal direction while forklift is new
MaintainX CoPilot is your expert colleague, on call 24/7, helping your team find the answers they need to keep equipment running.
Reduce Unplanned Downtime
Ensure your team follows consistent procedures to minimize equipment failures and costly delays.
Maximize Asset Availability
Keep your assets running longer and more reliably, with standardized maintenance workflows from OEM manuals.
Lower Maintenance Costs
Turn any technician into an expert to streamline operations, maintain more assets, and reduce overall costs.
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