

The Toyota Forklift 40-7FG15 is a reliable industrial forklift designed for efficiency and durability. Known for its robust performance, this model excels in material handling tasks, making it an essential asset in warehouses and manufacturing environments. Regular maintenance ensures optimal operation and longevity.
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Get instant access to all the maintenance information you need. Empower technicians to perform preventive maintenance with asset packages, ready to use right out of the box.
Find all the essential guides in one place.
Tensioning Guide
Belt-diagram
C-120 pulleys
+ 13 more
Pre-built workflows to keep your asset running smoothly.
Daily Electrical System Inspection
Replace Roller and Pulley
Install Engine B-120
+ 29 more
Integrate maintenance plans directly into your work orders.
Motion Industries
Applied Industrial Technologies
Electrical Brothers
+ 5 more
Access the parts list for your equipment in MaintainX.
Drive Motor
B2 Rollers
Tensioning System
+ 40 more

Toyota Forklift 40- 7FG15
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Integrate maintenance plans directly into your work orders in MaintainX.
1000 Hour / 6 Month Maintenance
Measure injection timing in fuel system
Inspect draining of sedimenter in fuel system
Inspect oil clutch mechanism function and leak
Measure stall and hydraulic pressure in torque converter and transmission
Clean hydraulic oil tank and oil strainer
Sign off on the 1000 Hour / 6 Month Maintenance
2000 Hour / 12 Month Drive System Maintenance
Inspect cracks, damage and deformation of housing
Inspect cracks, damage and deformation of beam
Measure looseness of axle beam in vehicle longitudinal direction
Sign off on the drive system maintenance
2000 Hour / 12 Month Safety Devices Maintenance
Inspect damage and cracks of frame, cross members, etc.
Retighten body bolt looseness
Inspect lock cylinder accumulator performance
Inspect rusting and corrosion of load sensor
Sign off on the safety devices maintenance
2 Year Replacement
Select the parts replaced
Note: Chains, DPF mafler filter and SAS swing lock cylinder have different replacement schedules
Was the DPF mafler filter replaced?
Were the Chains replaced?
Enter the current machine hours
Was the SAS swing lock cylinder replaced?
Sign off on the 2 Year Replacement
1000 Hour / 6 Month Replacement
Fuel filter replaced
Torque converter oil replaced
Torque converter oil filter replaced
Hydraulic oil replaced
Hydraulic oil filter replaced
Spark plugs replaced
Brake fluid replaced
DPF mafler back pressure sensor inline filter replaced
MaintainX CoPilot is your expert colleague, on call 24/7, helping your team find the answers they need to keep equipment running.
Reduce Unplanned Downtime
Ensure your team follows consistent procedures to minimize equipment failures and costly delays.
Maximize Asset Availability
Keep your assets running longer and more reliably, with standardized maintenance workflows from OEM manuals.
Lower Maintenance Costs
Turn any technician into an expert to streamline operations, maintain more assets, and reduce overall costs.
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