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Toyota Forklift 02-5FD35

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Toyota Forklift 02-5FD35
Toyota Forklift 02-5FD35

The Toyota Forklift 02-5FD35 is a robust industrial forklift designed for heavy-duty applications. Known for its reliability and efficiency, this model excels in material handling tasks, making it an essential asset in warehouses and manufacturing facilities.

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PDF MANUAL

Manual for Toyota Forklift 02-5FD35

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Documents

Documents & Manuals

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  • CheckTensioning Guide

  • CheckBelt-diagram

  • CheckC-120 pulleys

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Work Orders

Work Order Templates

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  • CheckDaily Electrical System Inspection

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Procedures

Procedures

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Parts

Parts

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  • CheckB2 Rollers

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Toyota Forklift 02-5FD35

Toyota Forklift 02-5FD35

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Maintenance Plans for Toyota Forklift Model 02-5FD35

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170 Hour / 1 Month Power Transmission System Maintenance

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Measure clutch pedal play

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Inspect clutch for abnormal sound and functioning

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Inspect clutch booster function and leak

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Inspect transmission for leak

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Inspect transmission fluid level

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Inspect transmission gear function and abnormal noise

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Inspect for leaks in the differential

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Inspect differential oil level

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Inspect for leaks in the torque converter and transmission

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1000 Hour / 6 Month Maintenance

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Measure injection timing in fuel system

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Inspect draining of sedimenter in fuel system

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Inspect oil clutch mechanism and leak

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Measure stall and hydraulic pressure in torque converter and transmission

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Clean clogging of relief valve filter

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Clean hydraulic oil tank and oil strainer

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Sign off on the 1000 Hour / 6 Month Maintenance

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1000 Hour / 6 Month Replacement

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Engine oil filter replaced every 500 Hour / 3 Month?

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Engine coolant replaced every 500 Hour / 3 Month?

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Fuel filter replaced?

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Torque converter oil replaced?

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Torque converter oil filter replaced?

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Transmission oil replaced?

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Differential oil replaced?

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Hydraulic oil replaced?

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Hydraulic oil return filter replaced?

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2 Year Replacement

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Power steering hoses replaced

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Power steering rubbers parts replaced

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Hydraulic hoses replaced

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Fuel hoses replaced

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Note: Chains are replaced every 3 years

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Sign off on the 2 year replacement

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170 Hour / 1 Month Material Handling System Maintenance

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Inspect fork and stopper pin for abnormality

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Inspect for misalignment between left and right fork fingers

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Inspect each welded parts for deformation, damage, and cracks

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Inspect mast and lift bracket for looseness

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Inspect wear, damage, and rotating condition of rollers

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Inspect mast trip for wear and damage

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Inspect tension, deformation, and damage of chain

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Inspect chain lubrication

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Inspect abnormality of chain anchor bolt

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