

The Toyota Forklift 02-5FD35 is a robust industrial forklift designed for heavy-duty applications. Known for its reliability and efficiency, this model excels in material handling tasks, making it an essential asset in warehouses and manufacturing facilities.
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Get instant access to all the maintenance information you need. Empower technicians to perform preventive maintenance with asset packages, ready to use right out of the box.
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Tensioning Guide
Belt-diagram
C-120 pulleys
+ 13 more
Pre-built workflows to keep your asset running smoothly.
Daily Electrical System Inspection
Replace Roller and Pulley
Install Engine B-120
+ 29 more
Integrate maintenance plans directly into your work orders.
Motion Industries
Applied Industrial Technologies
Electrical Brothers
+ 5 more
Access the parts list for your equipment in MaintainX.
Drive Motor
B2 Rollers
Tensioning System
+ 40 more

Toyota Forklift 02-5FD35
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Integrate maintenance plans directly into your work orders in MaintainX.
170 Hour / 1 Month Power Transmission System Maintenance
Measure clutch pedal play
Inspect clutch for abnormal sound and functioning
Inspect clutch booster function and leak
Inspect transmission for leak
Inspect transmission fluid level
Inspect transmission gear function and abnormal noise
Inspect for leaks in the differential
Inspect differential oil level
Inspect for leaks in the torque converter and transmission
1000 Hour / 6 Month Maintenance
Measure injection timing in fuel system
Inspect draining of sedimenter in fuel system
Inspect oil clutch mechanism and leak
Measure stall and hydraulic pressure in torque converter and transmission
Clean clogging of relief valve filter
Clean hydraulic oil tank and oil strainer
Sign off on the 1000 Hour / 6 Month Maintenance
1000 Hour / 6 Month Replacement
Engine oil filter replaced every 500 Hour / 3 Month?
Engine coolant replaced every 500 Hour / 3 Month?
Fuel filter replaced?
Torque converter oil replaced?
Torque converter oil filter replaced?
Transmission oil replaced?
Differential oil replaced?
Hydraulic oil replaced?
Hydraulic oil return filter replaced?
2 Year Replacement
Power steering hoses replaced
Power steering rubbers parts replaced
Hydraulic hoses replaced
Fuel hoses replaced
Note: Chains are replaced every 3 years
Sign off on the 2 year replacement
170 Hour / 1 Month Material Handling System Maintenance
Inspect fork and stopper pin for abnormality
Inspect for misalignment between left and right fork fingers
Inspect each welded parts for deformation, damage, and cracks
Inspect mast and lift bracket for looseness
Inspect wear, damage, and rotating condition of rollers
Inspect mast trip for wear and damage
Inspect tension, deformation, and damage of chain
Inspect chain lubrication
Inspect abnormality of chain anchor bolt
MaintainX CoPilot is your expert colleague, on call 24/7, helping your team find the answers they need to keep equipment running.
Reduce Unplanned Downtime
Ensure your team follows consistent procedures to minimize equipment failures and costly delays.
Maximize Asset Availability
Keep your assets running longer and more reliably, with standardized maintenance workflows from OEM manuals.
Lower Maintenance Costs
Turn any technician into an expert to streamline operations, maintain more assets, and reduce overall costs.
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