

The Toyota Forklift 02-7FD25 is a robust industrial forklift designed for heavy-duty applications. Known for its reliability and efficiency, this model excels in material handling tasks, making it an essential asset for warehouses and manufacturing facilities. With proper maintenance, it ensures optimal performance and longevity.
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Get instant access to all the maintenance information you need. Empower technicians to perform preventive maintenance with asset packages, ready to use right out of the box.
Find all the essential guides in one place.
Tensioning Guide
Belt-diagram
C-120 pulleys
+ 13 more
Pre-built workflows to keep your asset running smoothly.
Daily Electrical System Inspection
Replace Roller and Pulley
Install Engine B-120
+ 29 more
Integrate maintenance plans directly into your work orders.
Motion Industries
Applied Industrial Technologies
Electrical Brothers
+ 5 more
Access the parts list for your equipment in MaintainX.
Drive Motor
B2 Rollers
Tensioning System
+ 40 more

Toyota Forklift 02- 7FD25
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Integrate maintenance plans directly into your work orders in MaintainX.
170 Hour / 1 Month Engine Maintenance
Inspect proper starting and abnormal noise
Measure rotating condition at idling
Measure rotating condition during acceleration
Inspect exhaust gas condition
Clean air cleaner element
Measure valve clearance
Inspect PCV system for clogging and damage in PCV valve and piping
Measure no-load maximum RPM of governor
Inspect lubrication system for oil leaks
2000 Hour / 12 Month Replacement
Manual transmission oil replaced
Differential oil replaced
Wheel bearing grease replaced
Air cleaner element replaced
Cups and seals for brake master and wheel cylinders replaced
Sign off on the replacement procedure
2000 Hour / 12 Month Drive System Maintenance
Inspect cracks, damage and deformation of housing
Inspect cracks, damage and deformation of beam
Measure looseness of axle beam in vehicle longitudinal direction
Sign off on the drive system maintenance
2000 Hour / 12 Month Braking System Maintenance
Inspect function, wear, damage, leak and mounting looseness in Master cylinder and wheel cylinder
Inspect Wear of shoe sliding portion and lining
Inspect Drum wear and damage
Inspect Shoe operating condition
Inspect Anchor pin rusting
Measure Return spring fatigue
Inspect Automatic adjuster function
Inspect Backing plate for deformation, cracks and damage
Retighten Backing plate loose mounting
170 Hour / 1 Month Safety Devices Maintenance
Inspect head guard for cracks at welded portions
Inspect head guard for deformation and damage
Retighten for loosening of mounting in the back-rest
Inspect back-rest for deformation, cracks, and damage
Inspect the function and mounting condition of the lighting system
Inspect the function and mounting condition of the horn
Inspect the function and mounting condition of the direction indicator
Inspect the functions of the instruments
Inspect the function and mounting condition of the backup buzzer
Access the parts list for your equipment in MaintainX.
Replacer Set
09950-60020
Front Axle Bearing Replacer
09370-10410-71
Front Hub Inner Bearing Cone Replacer
0960804031
Engine Unit Hanger
090102011171
Front Axle Bearing Replacer
093701041071
Replacer Set
09950-60020
Front Axle Bearing Replacer
09370-10410-71
Front Hub Inner Bearing Cone Replacer
0960804031
Engine Unit Hanger
090102011171
Front Axle Bearing Replacer
093701041071
Replacer Set
09950-60020
Front Axle Bearing Replacer
09370-10410-71
Front Hub Inner Bearing Cone Replacer
0960804031
Engine Unit Hanger
090102011171
Front Axle Bearing Replacer
093701041071
MaintainX CoPilot is your expert colleague, on call 24/7, helping your team find the answers they need to keep equipment running.
Reduce Unplanned Downtime
Ensure your team follows consistent procedures to minimize equipment failures and costly delays.
Maximize Asset Availability
Keep your assets running longer and more reliably, with standardized maintenance workflows from OEM manuals.
Lower Maintenance Costs
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