
Turn manuals into instant answers
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with your AI-powered assistant
Get instant access to all the maintenance information you need. Empower technicians to perform preventive maintenance with asset packages, ready to use right out of the box.
Find all the essential guides in one place.
Tensioning Guide
Belt-diagram
C-120 pulleys
+ 13 more
Pre-built workflows to keep your asset running smoothly.
Daily Electrical System Inspection
Replace Roller and Pulley
Install Engine B-120
+ 29 more
Integrate maintenance plans directly into your work orders.
Motion Industries
Applied Industrial Technologies
Electrical Brothers
+ 5 more
Access the parts list for your equipment in MaintainX.
Drive Motor
B2 Rollers
Tensioning System
+ 40 more

SULLAIR Air Compressor 4509
Create an account to install this asset package.
Integrate maintenance plans directly into your work orders in MaintainX.
Filter Replacement
Check conditions for filter replacement
Fluid Filter Element Replacement
Remove the filter canister using a wrench
Remove and dispose of filter element
Observe all laws and regulations for filter disposal
Clean gasket seating surface
Apply a light film of fluid to the element seal
Install the element into the filter canister
Screw the canister to the filter head and tighten to 10 to 12 ft•lb (13.5 to 16.0 N·m)
1 Yearly Air Filter Replacement
Air Filter Element Replacement
Clean exterior of air filter housing
Rotate end cover counterclockwise and remove
Remove air filter element by pulling it out of the housing
Clean interior of housing using a damp cloth
Replace the air filter element
Reassemble in the reverse order of the disassembly
Post Replacement Check
Is the maintenance gauge showing green with the compressor running full load?
1 Daily Compressor Check
Pre-Start Checks
Check the fluid level in the receiver tank
Is the fluid level adequate?
Safety Precautions
Ensure the compressor is stopped and all internal pressure is relieved
Post-Start Observations
Observe the controller display for correct readings
Is the compressor running properly after warm-up?
Shaft Coupling Maintenance
Preparation
Ensure the compressor unit is powered off and isolated from the power source.
Gather necessary tools and replacement element no. 02250152-670.
Disassembly
Remove the protective grill from the adapter housing.
Loosen the retaining screw located on the outer sleeve.
Slide the sleeve to one side, exposing the coupling element.
Element Replacement
Unwrap the coupling element from the coupling jaws.
1 Yearly Separator Element Replacement
Separator Element Replacement
Relieve all pressure from the receiver tank and all compressor lines
Loosen and remove the eight (8) hex head capscrews (M12 x 40mm) from the cover plate
Lift the cover plate from the receiver tank
Remove the separator element
Inspect the receiver tank for rust, dirt, etc.
Reinsert the separator element into the receiver tank taking care not to dent the element against the tank opening
Install a new lubricated O-ring in the O-ring groove on the underside of the receiver tank cover
Replace the cover plate, washers and capscrews. Torque to 89 ft·lbs. (121 N·m)
Access the parts list for your equipment in MaintainX.
Filter Assembly
02250117-782
Air Filter Assembly
02250127-683
Replacement Air Filter Element Kit
02250127-684
Fluid Filter Assembly
02250155-708
Fluid Filter Replacement Kit
02250155-709
Filter Assembly
02250117-782
Air Filter Assembly
02250127-683
Replacement Air Filter Element Kit
02250127-684
Fluid Filter Assembly
02250155-708
Fluid Filter Replacement Kit
02250155-709
Filter Assembly
02250117-782
Air Filter Assembly
02250127-683
Replacement Air Filter Element Kit
02250127-684
Fluid Filter Assembly
02250155-708
Fluid Filter Replacement Kit
02250155-709
MaintainX Assist is your expert colleague, on call 24/7, helping your team find the answers they need to keep equipment running.
Reduce Unplanned Downtime
Ensure your team follows consistent procedures to minimize equipment failures and costly delays.
Maximize Asset Availability
Keep your assets running longer and more reliably, with standardized maintenance workflows from OEM manuals.
Lower Maintenance Costs
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