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Sullair

Sullair Industrial Air Compressor 4509-A

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Sullair Industrial Air Compressor 4509-A
Sullair Industrial Air Compressor 4509-A

The Sullair Industrial Air Compressor 4509-A is a robust and efficient solution for various industrial applications. Known for its reliability and performance, this compressor is designed to deliver consistent air pressure while minimizing downtime through effective maintenance strategies. Optimize your operations with the trusted Sullair brand.

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Documents

Documents & Manuals

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Work Orders

Work Order Templates

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Procedures

Procedures

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Parts

Parts

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Sullair Industrial Air Compressor 4509-A

Sullair Industrial Air Compressor 4509-A

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Maintenance Plans for Sullair Industrial Air Compressor Model 4509-A

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Shaft Coupling Maintenance

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The compressor unit and motor are rigidly connected through the mounting adapter housing.

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This arrangement makes coupling alignment unnecessary.

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The coupling is a jaw type in shear. If the elastomeric (rubber) element requires replacement due to wear or damage, order a replacement element and perform the following steps:

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1. Remove the protective grill from the adapter housing.

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2. Loosen the retaining screw located on the outer sleeve. Slide the sleeve to one side, exposing the coupling element.

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3. Unwrap the coupling element from the coupling jaws.

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4. Install the new element by wrapping it around the jaws, engaging the cogs on the element into the jaws.

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5. Reinstall the outer sleeve and secure by tightening the two screws to 45 in·lbs (5 Nm).

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6. Reinstall the protective grill.;

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Initial 50 Hours Compressor Maintenance

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Warning: Ensure the compressor is turned off and cooled down before performing any maintenance tasks.

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Clean the return line strainer.

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Clean the return line orifice.

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Sign off on the initial 50 hours compressor maintenance

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1 Yearly Control Line Strainer Cleaning

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Warning: This procedure requires trained personnel with PPE!

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Is the strainer screen damaged?

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If the screen is damaged, the strainer assembly must be replaced (P/N 241772).

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Enter the part number of the replaced strainer assembly

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Upload a photo of the cleaned/replaced strainer

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Sign off on the strainer cleaning/replacement

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Water Condensate Drain Maintenance

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Warning: Always ensure the compressor is turned off and fully depressurized before starting maintenance.

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Is the compressor fitted with the standard solenoid condensate drain valve?

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If the compressor is not fitted with the standard solenoid condensate drain valve, stop the procedure and report to the maintenance team.

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Remove the knurled cap from the strainer.

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Remove the strainer screen.

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Clean the screen.

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Reinstall the screen.

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Is the screen damaged?

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If the screen is damaged, the strainer assembly must be replaced (P/N 02250171-245).

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3 Yearly / 16000 Hourly Hose Replacement

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Warning: This procedure requires trained personnel with PPE!

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Enter the machine's hour meter reading

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Enter the date of the last hose replacement

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Choose the type of machine

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If machine is air-cooled, order hose kit 02250171-102

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If machine is water-cooled, order hose kit 02250171-103

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Lubrication hose replaced?

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Blowdown hose replaced?

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Sign off on the hose replacement

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Parts for Sullair Industrial Air Compressor 4509-A

Access the parts list for your equipment in MaintainX.

Part Name
Part Number

Valve, Check 3/8” NPT Brass Viton

02250172-320

Element, Separator Round 5.5D X 14.3LNG

02250160-774

Indicator, Restriction

250003-869

Valve, Pressure Regulator

250017-280

Probe, RTD 100OHM 90DEG Bend 12FT

02250048-457

Valve, Check 3/8” NPT Brass Viton

02250172-320

Element, Separator Round 5.5D X 14.3LNG

02250160-774

Indicator, Restriction

250003-869

Valve, Pressure Regulator

250017-280

Probe, RTD 100OHM 90DEG Bend 12FT

02250048-457

Valve, Check 3/8” NPT Brass Viton

02250172-320

Element, Separator Round 5.5D X 14.3LNG

02250160-774

Indicator, Restriction

250003-869

Valve, Pressure Regulator

250017-280

Probe, RTD 100OHM 90DEG Bend 12FT

02250048-457

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