Sullair Industrial Air Compressor 3010

Warning: HIGH-PRESSURE HAZARD! DO NOT remove caps, plugs, and/or other components when compressor is running or pressurized. Stop compressor and relieve all internal pressure before doing so. Failure to comply could result in death or serious injury.

Fluid level in the separator/sump tank is sufficient

If fluid level is low, note down the amount of fluid added

If the addition of fluid becomes too frequent, a simple problem has developed which is causing this excessive loss. See the Section 6.9: Troubleshooting—Introduction on page 61 under EXCESSIVE COMPRESSOR FLUID CONSUMPTION for a probable cause and remedy.

Controller display monitors the correct readings for their particular phase of operation

Compressor is running properly after warming up

Sign off on the daily compressor inspection

Maintenance indicator shows red with the compressor running full load?

If the filter needs to be replaced, order a replacement element.

Clean exterior of air filter housing.

Rotate end cover counterclockwise and remove.

Remove air filter element by pulling it out of the housing.

Clean interior of housing using a damp cloth. DO NOT blow dirt out with compressed air.

At this time replace the element.

Reassemble in the reverse order of the disassembly.

Sign off on the air filter replacement

Warning: Relieve all pressure from the separator/sump tank and all compressor lines before starting.

Loosen and remove the six (6) hex head cap screws (8.8 M12 x 40 mm) from the cover plate.

Lift the cover plate from the separator/sump tank.

Inspect the separator/sump tank for rust, dirt, etc.

Reinsert the separator element into the separator/sump tank taking care not to dent the element against the tank opening.

Install a new O-ring in the O-ring groove on the underside of the separator/sump tank cover.

Replace the cover plate, washers and cap screws. Torque to 70 ft·lbs (95 N·m).

Clean the return line strainer before restart.

Warning: This maintenance requires trained personnel with PPE!

Enter the filter assembly order number

Disconnect the tube at the bottom of the sight glass

Unscrew the sight glass assembly where the elbow fitting joins the strainer/filter

Remove used filter assembly, and replace with new assembly

Inspect and clean the orifice inside the sight glass blocks. The orifice must be removed with an Allen wrench

Coat/lubricate the O-rings with silicone grease

Reattach the connectors to the sight glass/orifice blocks

Sign off on the fluid return/sight glass maintenance

Warning: Ensure the compressor is turned off and cooled down before performing any maintenance tasks.

Clean the return line strainer. Refer to Discharge, Cooling and Lubrication System, Air-Cooled Centrifugal Fan, 50/60Hz 40HP on page 30 for location.

Sign off on the initial 50 hours compressor maintenance