Sullair Industrial Air Compressor 3010

Warning: Ensure the compressor is turned off and fully depressurized before starting the procedure.

Is the compressor turned off and fully depressurized?

Upload a photo of the compressor in its off state.

Is the knurled cap from the strainer removed?

Upload a photo of the removed strainer screen.

Is the strainer screen cleaned?

Upload a photo of the cleaned strainer screen.

Is the strainer screen reinstalled?

Upload a photo of the reinstalled strainer screen.

Cleaned the return line strainer?

Replaced the fluid filter element?

Pulled oil sample for analysis?

Change air filter if necessary?

Warning: HIGH-PRESSURE HAZARD! DO NOT remove caps, plugs, and/or other components when compressor is running or pressurized. Stop compressor and relieve all internal pressure before doing so. Failure to comply could result in death or serious injury.

Fluid level in the separator/sump tank is sufficient

If fluid level is low, note down the amount of fluid added

If the addition of fluid becomes too frequent, a simple problem has developed which is causing this excessive loss. See the Section 6.9: Troubleshooting—Introduction on page 61 under EXCESSIVE COMPRESSOR FLUID CONSUMPTION for a probable cause and remedy.

Controller display monitors the correct readings for their particular phase of operation

Compressor is running properly after warming up

Sign off on the daily compressor inspection

Warning: Do not mix different types of fluids.

Contamination of non-detergent mineral fluids with traces of detergent motor fluids may lead to operational problems such as foaming, filter plugging, orifice or line plugging.

Note: Flush system when switching lubricant brands.

When ambient conditions exceed those noted or if conditions warrant use of 'extended' life lubricants contact Sullair for recommendation.

Drained the separator/sump tank?

Changed the compressor fluid as per instructions in Application Guide on page 24?

Participated in a fluid analysis program with the fluid suppliers?

If yes, provide details of the fluid analysis program.

Disconnected lubricant hose from the thermal valve and diverted the open end into a suitable container below the separator/sump tank fluid level?

Warning: This maintenance requires trained personnel with PPE!

Enter the filter assembly order number

Disconnect the tube at the bottom of the sight glass

Unscrew the sight glass assembly where the elbow fitting joins the strainer/filter

Remove used filter assembly, and replace with new assembly

Inspect and clean the orifice inside the sight glass blocks. The orifice must be removed with an Allen wrench

Coat/lubricate the O-rings with silicone grease

Reattach the connectors to the sight glass/orifice blocks

Sign off on the fluid return/sight glass maintenance