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Mack Truck RD688S

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Mack Truck RD688S
Mack Truck RD688S

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PDF MANUAL

Manual for Mack Truck RD688S

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Procedures

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Parts

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Mack Truck RD688S

Mack Truck RD688S

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Maintenance Plans for Mack Truck Model RD688S

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Coolant Level Check

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Warning! Avoid injury when checking coolant in a hot engine. Wait for the engine to cool prior to checking the level, whenever possible.

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Turn the radiator cap counterclockwise to the first stop but do NOT depress it.

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After the pressure has completely dissipated, press the cap downward and continue turning to remove it.

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The AD6 model chassis has both a pressurized surge tank and a non-pressurized plastic coolant recovery bottle, where quick checks of coolant level can be made and additional coolant can be added to the system.

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The recovery bottle is located in the engine compartment, mounted on the left-hand cab firewall bracket. Coolant should be visible between the indicator lines on the bottle.

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Periodically, the coolant level should be checked by observing the coolant in the pressurized coolant surge tank. The coolant surge tank is located directly above the coolant recovery bottle. The surge tank should always be full of coolant.

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The RDB and RB model chassis do not have a coolant recovery bottle. Coolant is checked by removing the radiator fill cap and observing if coolant is visible one inch below the base of the radiator filler neck.;

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Cooling System Maintenance

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Warning: This maintenance check requires trained personnel with PPE!

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General check for cooling system leaks

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Inspect hoses and clamps for leaks and overall condition

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Coolant level

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Degree of antifreeze concentration

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Is a MACK-approved winterfront used?

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CAUTION! Use only a MACK-approved winterfront designed for the specific chassis.

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CAUTION! Never close the winterfront if equipped with a viscous fan drive.

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CAUTION! Winterfronts are NOT RECOMMENDED for vehicles that only operate intermittently in cold climates.

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Cooling System Refilling

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CAUTION! If using a coolant other than that specified by Mack Trucks, Inc., it is the responsibility of the customer to determine and perform the proper coolant maintenance procedures. Refer to the Maintenance and Lubrication Manual, T5494, for antifreeze specifications.

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All drain cocks closed

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Filled with the proper coolant mixture

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Engine run with the radiator cap tight until operating temperature is reached and the thermostat opens

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Coolant level

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Engine run long enough to ensure the system is free of air and has the correct amount of coolant

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Sign off on the cooling system refilling

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Electrical Accessory Installation

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Electrical Accessory Connection Points

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This MACK chassis is ready for convenient installation of electrical accessories.

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Use only the designated CB jacks on the dashboard, or the following connection points available on the electrical equipment panel:

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Battery post (12 volts)

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Ignition

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Ground post

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Buffered tachometer (RPM) output

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Buffered speedometer (MPH) output

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Each connection point is described below.

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Wheel Inspection

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Warning: This inspection requires trained personnel with PPE!

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Inspect the wheels and cap nuts for any signs of looseness

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Look for cracks around the hand hole, stud hole, and wheel

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Check for broken studs, wheel damage, or improperly seated lock rings

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DANGER! Tires used on multi-piece rims must be assembled and inflated only by experienced, qualified personnel

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Tires must be inflated in a safety cage whenever possible

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The tire must be deflated prior to removal of the tire-and-rim assembly from the vehicle

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DANGER! NEVER position your body in front of the rim during inflation

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CAUTION! NEVER use water-based sealants, puncture-proofing compounds, or liquid balancing materials containing water in aluminum radial ply truck tires

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