KUKA Industrial Robot KR 210 R2700 Extra

Warning: Danger to life and limb resulting from external forces

Industrial robot correctly installed and fastened

Check for non-visible damage, e.g. dents or abrasion of paintwork

Motor and counterbalancing system checked

No foreign bodies or defective or loose parts on the robot

All required safety equipment correctly installed and operational

Power supply ratings correspond to local supply voltage and mains type

Ground conductor and equipotential bonding cable sufficiently rated and correctly connected

After maintenance and repair work, checks must be carried out to ensure the required safety level.

The valid national or regional work safety regulations must be observed for this check. The correct functioning of all safety functions must also be tested.

The purpose of maintenance and repair work is to ensure that the system is kept operational or, in the event of a fault, to return the system to an operational state.

Repair work includes troubleshooting in addition to the actual repair itself.

The following safety measures must be carried out when working on the industrial robot:

• Carry out work outside the danger zone. If work inside the danger zone is necessary, the user must define additional safety measures to ensure the safe protection of personnel.

• Switch off the industrial robot and secure it (e.g. with a padlock) to prevent it from being switched on again.

If it is necessary to carry out work with the robot controller switched on, the user must define additional safety measures to ensure the safe protection of personnel.

Warning: This procedure requires trained personnel with knowledge of the KUKA System Software.

Systems and devices are complete and operational

Systems and devices can be operated safely

No visible damage on systems and devices

All safety circuits are functional

Default passwords have been changed

Passwords communicated only to authorized personnel

WARNING: Danger to life and limb due to incorrectly assigned cables

Warning: Unintentional robot motions can cause injuries and damage to property. If work is carried out on an operational robot, the robot must be secured by activating the EMERGENCY STOP device. Warn all persons concerned before starting to put it back into operation.

The robot is accessible in the area of axis 1

Remove 4 Allen screws with conical spring washers, and take off the cover. If necessary, interface A1 can additionally be carefully pulled back

Clean the cables between the push-in module and the inlet of the hollow shaft of axis 1

Apply cable grease evenly to the cables using a brush and by hand. Protective gloves must be worn

Store used grease and grease residues in accordance with the regulations or dispose of it with minimum environmental impact

Mount the cover and fasten it with 4 Allen screws with conical spring washers

If applicable, carefully insert interface A1 again and fasten it with 4 Allen screws and conical spring washers

Sign off on the cable set greasing

!Warning: Unintentional robot motions can cause injuries and damage to property. If work is carried out on an operational robot, the robot must be secured by activating the EMERGENCY STOP device. Warn all persons concerned before starting to put it back into operation.

1. Only use solvent-free, water-soluble cleaning agents.

2. Do not use flammable cleaning agents.

3. Do not use aggressive cleaning agents.

4. Do not use steam or refrigerants for cleaning.

5. Do not use high-pressure cleaners.

6. It must be ensured that no cleaning agent enters electrical or mechanical system components.

7. Personnel protection measures must be taken.