KUKA Industrial Robot KR 120 R2900 extra

Warning: Unintentional robot motions can cause injuries and damage to property. If work is carried out on an operational robot, the robot must be secured by activating the EMERGENCY STOP device. Warn all persons concerned before starting to put it back into operation.

The robot is accessible in the area of axis 1

Remove 4 Allen screws with conical spring washers, and take off the cover. If necessary, interface A1 can additionally be carefully pulled back

Clean the cables between the push-in module and the inlet of the hollow shaft of axis 1

Apply cable grease evenly to the cables using a brush and by hand. Protective gloves must be worn

Store used grease and grease residues in accordance with the regulations or dispose of it with minimum environmental impact

Mount the cover and fasten it with 4 Allen screws with conical spring washers

If applicable, carefully insert interface A1 again and fasten it with 4 Allen screws and conical spring washers

Sign off on the cable set greasing

!Warning: Unintentional robot motions can cause injuries and damage to property. If work is carried out on an operational robot, the robot must be secured by activating the EMERGENCY STOP device. Warn all persons concerned before starting to put it back into operation.

1. Only use solvent-free, water-soluble cleaning agents.

2. Do not use flammable cleaning agents.

3. Do not use aggressive cleaning agents.

4. Do not use steam or refrigerants for cleaning.

5. Do not use high-pressure cleaners.

6. It must be ensured that no cleaning agent enters electrical or mechanical system components.

7. Personnel protection measures must be taken.

- Counterbalancing system, check pressure

!Warning: When carrying out the following work, the robot must be moved several times between the individual work steps. While work is being carried out on the robot, it must always be secured by activating the EMERGENCY STOP device.

Unintentional robot motions can cause injuries and damage to property. If work is carried out on an operational robot that is switched on, the robot can only be moved in T1 mode (reduced velocity).

It must be possible to stop the robot at any time by activating an EMERGENCY STOP device. Operation must be limited to what is absolutely necessary. Warn all persons concerned before switching on and moving the robot.

1. The robot is operational and can be moved at jog velocity.

2. There is no hazard posed by system components or other robots.

3. The robot is secured if work is being performed directly on the robot.

Warning: This procedure requires trained personnel with knowledge of the KUKA System Software.

Systems and devices are complete and operational

Systems and devices can be operated safely

No damage detected on systems and devices

All safety circuits are functioning correctly

Enter the new passwords for the user groups

Warning: Only communicate the passwords to authorized personnel.

Manipulator connected to the correct robot controller

Warning: Incorrectly assigned cables can lead to severe injuries or damage to property.

Warning: This check requires trained personnel with PPE!

If robot is not operational, report the issues to the maintenance team and stop the procedure

Are all safety functions working correctly?

If safety functions are not working, report the issues to the maintenance team and stop the procedure

Is the robot switched off and secured?

If robot is not switched off and secured, do so before proceeding

Is the robot controller switched off and secured?

If robot controller is not switched off and secured, do so before proceeding