

The Graco Pump System 24F099 is a robust industrial pump designed for efficient fluid transfer in various applications. Known for its reliability and performance, this pump system is ideal for demanding environments, ensuring optimal operation and minimal downtime.
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Graco Pump System 24F099
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Pump Maintenance
Displacement Pump Removal
Pressure relief procedure followed
Fluid line disconnected from the pump outlet
Tie rod shield (Merkur Pumps) or coupler shield (Merkur Bellows Pumps) removed
Coupling nut loosened and coupling collars removed
TSL reservoir (Merkur Pumps) removed
Tie rod nuts removed
Displacement pump removed with the pump adapter attached
Adapter plate clamped in a vise for service
Power Supply Replacement
⚠️ All electrical wiring must be completed by a qualified electrician and comply with all local codes and regulations.
Wall Power Supply and Filter
1. Follow Before Servicing, page 13. Disconnect main power.
2. Open Control Box.
3. Disconnect the three input wires from the line filter (403).
4. See Fig. 8. Disconnect the power supply CAN cable (401a) from the advanced fluid control module (302).
5. Disconnect line filter wires and power supply wires from the power switch (402).
6. Disconnect the power supply ground wire, PS(GND), from the advanced fluid control module ground terminal (T).
7. Remove four screws (405) and remove power supply (401). If replacing filter, remove two screws (407) and the filter (403).
Air Controls Maintenance
Remove Air Control Assembly
Followed Before Servicing instructions
Upload a photo of disconnected pump air lines, main air line, and solenoid air line
Loosened four screws from sides of frame
Slid the assembly up and out to remove
Reinstalled air control assembly after repair
Replace Pressure Gauge(s)
Upload a photo of disconnected air lines to gauges
Removed mounting screws
Alarm Replacement
Follow Before Servicing, page 13. Disconnect main power.
Control Box opened
Alarm wires disconnected from alarm (311)
Alarm jam/mounting nut unscrewed and alarm removed
New alarm assembled and alarm wires reconnected
Control Box closed and power restored
Advanced Fluid Control Module (AFCM) Replacement
Follow Before Servicing, page 13. Disconnect main power.
Control Box opened
All cables from AFCM (302) removed and locations noted
Ground wire disconnected from ground screw (GS)
Four mounting screws (303) loosened
AFCM slid up and out of keyhole slots
Follow steps in reverse order to install a new AFCM. See electrical schematic for cable connection information.
Follow instructions in Manual 3A1244 to update the software on the new AFCM.
Control Box closed and power restored
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