The Graco Pump System 24F089 is a reliable industrial pump designed for efficient fluid transfer and handling. Known for its durability and performance, this pump system is ideal for various applications, ensuring optimal operation and maintenance practices for longevity and reliability.

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Manual for Graco Pump System 24F089

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Documents & Manuals

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Tensioning Guide
Belt-diagram
C-120 pulleys
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Work Order Templates

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Daily Electrical System Inspection
Replace Roller and Pulley
Install Engine B-120
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Procedures

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Motion Industries
Applied Industrial Technologies
Electrical Brothers
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Parts

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Drive Motor
B2 Rollers
Tensioning System
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Graco Pump System 24F089

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Maintenance Plans for Graco Pump System Model 24F089

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Power Supply Replacement

⚠️ All electrical wiring must be completed by a qualified electrician and comply with all local codes and regulations.

Wall Power Supply and Filter

1. Follow Before Servicing, page 13. Disconnect main power.

2. Open Control Box.

3. Disconnect the three input wires from the line filter (403).

4. See Fig. 8. Disconnect the power supply CAN cable (401a) from the advanced fluid control module (302).

5. Disconnect line filter wires and power supply wires from the power switch (402).

6. Disconnect the power supply ground wire, PS(GND), from the advanced fluid control module ground terminal (T).

7. Remove four screws (405) and remove power supply (401). If replacing filter, remove two screws (407) and the filter (403).

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1 Monthly Air Filter Maintenance

⚠️ Removing a pressurized air filter bowl could cause serious injury. Depressurize air line before servicing.

Pump systems have two air filters: the 5 micron air manifold filter (209) and the 40 micron pump air filter (206). Meter systems have only the 5 micron filter (209). Check filters daily and replace element(s) as needed. Order 15D909 (5 micron) or 15D890 (40 micron).

Close main air shutoff valve on air supply line and on system. Depressurize air line.

Remove the filter cover (A).

Unscrew the filter bowl (B).

Remove and replace element (206a, 209a).

Screw filter bowl (B) on securely. Install cover (A).

Note: Check Fluid Filter Daily.

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Advanced Fluid Control Module (AFCM) Replacement

Follow Before Servicing, page 13. Disconnect main power.

Control Box opened

All cables from AFCM (302) removed and cable locations noted

Ground wire disconnected from ground screw (GS)

Four mounting screws (303) loosened

AFCM slid up and out of keyhole slots

Follow steps in reverse order to install a new AFCM. See electrical schematic for cable connection information.

Follow instructions in Manual 3A1244 to update the software on the new AFCM.

Control Box closed and power restored

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Pump Maintenance

Displacement Pump Removal

Pressure relief procedure followed

Upload a photo of the disconnected fluid line from the pump outlet

Tie rod shield (26) removed for Merkur Pumps or coupler shield (79) removed for Merkur Bellows Pumps

Coupling nut (16) loosened

Coupling collars (15) removed and coupling nut (16) lifted up

TSL reservoir (25) removed for Merkur Pumps

Tie rod nuts (14) removed

Displacement pump removed with the pump adapter attached

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Alternator Regulator Replacement

Follow Before Servicing, page 13. Disconnect main air.

Open Control Box.

Disconnect supply air line from regulator assembly (505).

Loosen air regulator swivel fittings (506) and remove from solenoid module.

Repair or replace alternator regulator parts as necessary. See Alternator Power Assembly, page 46, for repair parts. Replace air regulator swivel fitting (506).

Reconnect air line. Set regulator air pressure to 18 psi (0.12 MPa, 1.2 bar).

NOTICE: To avoid damage to the alternator, do not set the regulator air pressure higher than 18 psi (0.12 MPa, 1.2 bar).

Close Control Box and restore power.

Sign off on the alternator regulator replacement

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