

Turn manuals into instant answers
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Get instant access to all the maintenance information you need. Empower technicians to perform preventive maintenance with asset packages, ready to use right out of the box.
Find all the essential guides in one place.
Tensioning Guide
Belt-diagram
C-120 pulleys
+ 13 more
Pre-built workflows to keep your asset running smoothly.
Daily Electrical System Inspection
Replace Roller and Pulley
Install Engine B-120
+ 29 more
Integrate maintenance plans directly into your work orders.
Motion Industries
Applied Industrial Technologies
Electrical Brothers
+ 5 more
Access the parts list for your equipment in MaintainX.
Drive Motor
B2 Rollers
Tensioning System
+ 40 more

ENERSYS SCR Transformer Type Battery Charger LTC2
Create an account to install this asset package.
Integrate maintenance plans directly into your work orders in MaintainX.
Main Transformer Replacement
Return all replaced components to your service center.
Reconnect all leads exactly as they were removed.
Replace any heat-shrink tubing if any old tubing was removed.
Retighten all connections.
Replace covers.
Preparation
Disconnect the battery.
Disconnect the AC power.
MAIN TRANSFORMER
Diode Test
Disconnect the battery and AC power before starting the test.
Disconnect the three phase input wires to the SCR/Diode Block.
Set the meter to its X1 scale or diode scale.
Connect the meter's negative lead to the input connection of the SCR/Diode Block.
Connect the meter's positive lead to the - bussbar.
Enter the reading from the meter. If using an analog meter, it should read close to 0 ohms. If using a DVM, it should read a .7V drop on the diode scale.
Reverse the wires on the meter.
Enter the reading from the meter. The needle should not move on the analog scale (measurement of infinity). The DVM should not get a reading.
Check if the SCR/Diode Block is shorted. It is shorted if the meter measures zero current for both directions (polarities).
SCR / Diode Block Test
WARNING: Faulty SCR/Diode Blocks may cause voltage to be present at the DC cables.
Physical Test
Start the charger, and run it for 5 minutes with a battery connected.
Turn off the charger and disconnect the battery.
Temperature of the SCR/Diode Blocks within 1 minute after disconnecting the battery
WARNING: Heatsink and SCR/Diode Blocks may be very warm. Please exercise caution.
First SCR/Diode Block Test
Disconnect the battery.
Disconnect the AC power.
Transformer Test
TRANSFORMER
Please follow these steps before testing the Transformer:
Disconnect the battery.
Remove the charger cover.
Connect the charger to AC power.
First Transformer Test
You will be testing the transformer's windings (with a good quality meter) to check the transformer's voltages.
Your measurements should be within 10% of what is listed on the nameplate.
Second Transformer Test (120V Test)
Contactor Replacement
Introduction
Return all replaced components to your service center.
The following sections explain how to replace each component. After replacing a component, be sure to:
1. Reconnect all leads exactly as they were removed,
2. Replace any heat-shrink tubing if any old tubing was removed,
3. Retighten all connections
4. Replace covers.
Preparation
Please follow these steps before removing or replacing any component:
Access the parts list for your equipment in MaintainX.
6' of #10AWG AC Cord with 30 AMP Plug.
X225-77-2
6' of #10AWG AC Cord with 30 AMP Plug and 30AMP Receptacle
X225-77-1
Stacking Hardware Kit
X225-99-0-2
Wall Mounting Brackets
X225-99-0-1
Anti-Static Wrist Strap
174-2-1
6' of #10AWG AC Cord with 30 AMP Plug.
X225-77-2
6' of #10AWG AC Cord with 30 AMP Plug and 30AMP Receptacle
X225-77-1
Stacking Hardware Kit
X225-99-0-2
Wall Mounting Brackets
X225-99-0-1
Anti-Static Wrist Strap
174-2-1
6' of #10AWG AC Cord with 30 AMP Plug.
X225-77-2
6' of #10AWG AC Cord with 30 AMP Plug and 30AMP Receptacle
X225-77-1
Stacking Hardware Kit
X225-99-0-2
Wall Mounting Brackets
X225-99-0-1
Anti-Static Wrist Strap
174-2-1
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