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Donaldson

Donaldson Cartridge Dust Collector DWS 4-1

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Donaldson Cartridge Dust Collector DWS 4-1
Donaldson Cartridge Dust Collector DWS 4-1

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Manual for Donaldson Cartridge Dust Collector DWS 4-1

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Donaldson Cartridge Dust Collector DWS 4-1

Donaldson Cartridge Dust Collector DWS 4-1

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Maintenance Plans for Donaldson Cartridge Dust Collector Model DWS 4-1

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Fluorescent Bulb Replacement

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Light Fixture

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Electrical work must be performed by a qualified electrician and comply with all applicable national and local codes.

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Turn power off and lock out electrical power sources before performing service or maintenance work.

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Do not install in classified hazardous atmospheres without an enclosure rated for the application.

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- Industrial Light Fixture

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This light fixture uses a wrap-around lens that is not fastened to the light housing by fasteners or latches.

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To remove the lens: Lift lens one side at a time up and away from the housing.

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To replace the bulbs: Rotate and remove from the rotary-lock lamp holders.

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Replace with 40-watt, 48-inch long fluorescent bulbs.

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Magnehelic Gauge Replacement

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Warning: This procedure requires trained personnel with PPE!

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Choose a location for mounting

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Pressure ports on the back of the gauge plugged

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1/8-inch NPT male adapter installed into the low-pressure port

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Mounting bracket attached using three #6-32 x 1/4-inch screws

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Gauge and bracket assembly mounted to the supporting structure using three self-drilling screws

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Gauge zeroed and maintained as directed in the manufacturer’s operating and maintenance instructions

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Sign off on the Magnehelic Gauge Replacement

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IEC Control Panel Replacement

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Warning: Electrical work must be performed by a qualified electrician and comply with all applicable national and local codes.

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Turn power off and lock out electrical power sources before performing service or maintenance work.

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Do not install in classified hazardous atmospheres without an enclosure rated for the application.

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Mount the control panel in a convenient, accessible location.

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Connect tubing to the low-pressure barbed fitting located on the control panel, to the barb fittings on the rear of the power module marked Low.

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Wire the control panel to the motor and solenoid valves as shown in Optional IEC Control Panel Motor Wiring Diagram and Optional IEC Control Panel to Solenoid Valves Wiring Diagram.

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Turn the blower motor on, then off, to check for proper rotation by referencing the rotation arrow located on the motor’s mounting plate.

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To reverse rotation with a three-phase power supply: Turn electrical power off at the source and switch any two leads on the output side of the blower-motor starter.

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Connect the compressed-air supply following the instructions in Compressed Air Installation.

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IEC Control Panel Inspection

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IEC Control Panel with Programmable Logic Control

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This control panel contains a safety disconnect switch, blower motor control, pulse control functions, and a Magnehelic gauge. The Programmable Logic Control, PLC, provides features such as sequential start-up, staggered aftershift cleaning, and troubleshooting capabilities.

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Blower Control Functions

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1. This control panel includes magnetic starters with a low-voltage control circuit.

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2. The blower motor ON/OFF buttons are located on the control panel cover. A red blower motor RUNNING light is also provided.

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3. Sequential start-up is provided for all DWS 4- and DWS 6-2, 3, and 4 modules. This allows a delay between starting each blower motor and reduces undesirable overload current at start-up.

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4. The control panel has troubleshooting capabilities. If a blower motor shuts down due to a failure, such as an overload, the panel will flash the red RUNNING light quickly. The two amber lights, CLEANING and AFTERSHIFT CLEANING, will also flash indicating which circuit tripped the alarm.

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For example: The overload on motor protector #3 is tripped. The red RUNNING light will flash quickly and the two amber lights, CLEANING and AFTERSHIFT CLEANING, will flash three times, then pause and repeat. This indicates that motor protector #3 has been tripped. The lights will continue to flash until the alarm is serviced.

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5. Thermal overload relays and circuit breakers are provided for the motor circuit and fuses for the low voltage circuit. Standard voltages available are 208/230/460/575/60 Hz/3 phase.

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Photohelic Gauge Replacement

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Warning: Electrical work must be performed by a qualified electrician and comply with all applicable national and local codes. Turn power off and lock out electrical power sources before performing service or maintenance work. Do not install in classified hazardous atmospheres without an enclosure rated for the application.

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The Photohelic combines the functions of a differential pressure gauge and a pressure-based switch. The gauge function measures the pressure difference between the clean and ambient air and provides a visual display of filter condition. The low-pressure tap is located in the clean-air plenum on the back of the cabinet. The pressure-based switch function provides high-pressure ON and low-pressure OFF control of the filter cleaning system.

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Choose a convenient, accessible location on or near the unit for mounting that provides the best visual advantage.

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Mount the gauge to the remote panel or door using the mounting ring, retaining ring, and four #6-32 x 1 1/4-inch screws. Do not tighten screws. Connect one 1/8-inch NPT x 1/4-inch OD male adapter to the low-pressure port of the gauge. Align the adapter to the 2.375-inch hole in the right-hand side of the mounting bracket. Tighten screws.

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Zero and maintain the gauge as directed in the manufacturer’s operating and maintenance instructions provided.

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Sign off on the gauge replacement

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Parts for Donaldson Cartridge Dust Collector DWS 4-1

Access the parts list for your equipment in MaintainX.

Part Name
Part Number

Ultra-Web

P191889-016-436

Ultra-Web NL

P199474-016-436

Ultra-Web FR

P191920-016-436

Ultra-Web NL FR

P199475-016-436

Ultra-Web SS

P199610-016-436

Ultra-Web

P191889-016-436

Ultra-Web NL

P199474-016-436

Ultra-Web FR

P191920-016-436

Ultra-Web NL FR

P199475-016-436

Ultra-Web SS

P199610-016-436

Ultra-Web

P191889-016-436

Ultra-Web NL

P199474-016-436

Ultra-Web FR

P191920-016-436

Ultra-Web NL FR

P199475-016-436

Ultra-Web SS

P199610-016-436

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