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Chevrolet Vehicle 4500 Crew Cab 4x4

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Chevrolet Vehicle 4500 Crew Cab 4x4
Chevrolet Vehicle 4500 Crew Cab 4x4

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Manual for Chevrolet Vehicle 4500 Crew Cab 4x4

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Chevrolet Vehicle 4500 Crew Cab 4x4

Chevrolet Vehicle 4500 Crew Cab 4x4

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Maintenance Plans for Chevrolet Vehicle Model 4500 Crew Cab 4x4

Integrate maintenance plans directly into your work orders in MaintainX.

12 Monthly Vehicle Maintenance

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Lubricate the suspension and steering components

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Change 4x2 front axle wheel bearing oil (including synthetic)

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Change 4x4 front axle wheel bearing grease (including synthetic)

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Change rear axle oil (vocational applications)

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Inspect rear axle wheel ends for leaks, lube level/condition, and check end play with dial indicator

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Replace windshield wiper blades

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Sign off on the vehicle maintenance

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1 Daily Tire Inflation Check

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Warning: Always check the inflation pressure when the tires are cold.

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Tire manufacturer’s recommended cold inflation pressure followed?

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Enter the steer axle tire load

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Enter the drive tire load

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All tires on the steering axle within 21 kPa (3 psi) of each other?

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All drive axle tires within 34 kPa (5 psi) of each other?

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To minimize rim corrosion, it is important to keep moisture from the inside of tires.

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Proper selection of air compressor equipment used?

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Proper air line routing followed?

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1 Monthly Vehicle Maintenance

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Warning: To prevent property damage, personal injury, and/or death, always maintain your tires in good condition. Frequently check and maintain correct inflation pressures as specified by tire manufacturers. Inspect periodically for abnormal wear patterns and repair/replace cut or broken tire casing. Always use experienced, trained personnel with proper equipment and correct procedures to mount or remove tires and wheels.

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Tire inflation pressures

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Tires inspected for wear

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Condition of the tires checked for abnormal wear patterns and proper inflation pressures

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Tread depth and tire inflation checked

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Tread evenly worn

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Minimum tread depth on steering tires

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Tires checked for cuts or other damage to the tread or sidewalls

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Valve cap and stem checked for missing, broken, or damaged parts

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1 Yearly Brakes Maintenance

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Warning: To prevent personal injury or death, avoid breathing brake lining fiber dust. Always use a respirator while performing brake maintenance.

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Warning: To prevent property damage, personal injury, and/or death, always check and maintain brakes in proper condition and adjustment. Out-of-adjustment brakes could cause reduced braking ability.

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Warning: All new GM vehicles use non-asbestos brake linings. However, exposure to excessive amounts of brake material dust may be a potentially serious health hazard. To help protect yourself and others, follow all of the precautions in this Section when servicing the brakes.

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Always wear a respirator approved by National Institute for Occupational Safety and Health (NIOSH) or Mine Safety Appliances (MSA) during all brake service procedures. Wear the respirator from removal of the wheels through assembly.

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Never use compressed air or dry brushing to clean brake parts or assemblies.

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Clean brake parts and assemblies in the open air. During disassembly, carefully place all parts on the floor to prevent getting dust into the air. Use an industrial vacuum cleaner with a HEPA filter system to clean dust from the brake drums, backing plates, and other brake parts. After using the vacuum, remove any remaining dust with a rag soaked in water and wrung until nearly dry.

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Never use compressed air or dry sweeping to clean the work area. Use an industrial vacuum cleaner with a HEPA filter system and rags soaked in water and wrung until nearly dry.

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Dispose of used rags with care to prevent getting dust into the air. Use an approved respirator when emptying vacuum cleaners and handling used rags.

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Wash your hands before eating, drinking, or smoking. Vacuum your work clothes after use, and then launder them separately, without shaking them, to prevent fiber dust from getting into the air.

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1 Yearly Engine Oil Change

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Warning: This procedure requires trained personnel!

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Enter the current engine revolutions

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Enter the current engine temperature

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Enter the miles driven since the last oil change

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Is the CHANGE ENGINE OIL SOON message on?

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If the CHANGE ENGINE OIL SOON message is on, change the oil as soon as possible within the next 1 000 km (600 mi)

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Is the REMAINING OIL LIFE percentage near 0%?

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If the REMAINING OIL LIFE percentage is near 0%, an oil change is needed

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Oil level is at the proper level?

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Parts for Chevrolet Vehicle 4500 Crew Cab 4x4

Access the parts list for your equipment in MaintainX.

Part Name
Part Number

Chassis Lubricant

12377985

Diesel Exhaust Fluid

19286291

Dot 3 Hydraulic Brake Fluid

19353126

Engine Air Cleaner/Filter

84262965

Engine Oil Filter

12684038

Chassis Lubricant

12377985

Diesel Exhaust Fluid

19286291

Dot 3 Hydraulic Brake Fluid

19353126

Engine Air Cleaner/Filter

84262965

Engine Oil Filter

12684038

Chassis Lubricant

12377985

Diesel Exhaust Fluid

19286291

Dot 3 Hydraulic Brake Fluid

19353126

Engine Air Cleaner/Filter

84262965

Engine Oil Filter

12684038

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