

Turn manuals into instant answers
with your AI-powered assistantTurn manuals into instant answers
with your AI-powered assistant
Get instant access to all the maintenance information you need. Empower technicians to perform preventive maintenance with asset packages, ready to use right out of the box.
Find all the essential guides in one place.
Tensioning Guide
Belt-diagram
C-120 pulleys
+ 13 more
Pre-built workflows to keep your asset running smoothly.
Daily Electrical System Inspection
Replace Roller and Pulley
Install Engine B-120
+ 29 more
Integrate maintenance plans directly into your work orders.
Motion Industries
Applied Industrial Technologies
Electrical Brothers
+ 5 more
Access the parts list for your equipment in MaintainX.
Drive Motor
B2 Rollers
Tensioning System
+ 40 more

Cat Pumps Plunger pump 4SF30GS1
Create an account to install this asset package.
Integrate maintenance plans directly into your work orders in MaintainX.
3000 Hourly Plunger Pump Check
Each system’s maintenance cycle will be exclusive. If system performance decreases, check immediately. If no wear at 1500 hours, check again at 2000 hours and each 500 hours until wear is observed. Valves typically require changing every other seal change. Duty cycle, temperature, quality of pumped liquid and inlet feed conditions all effect the life of pump wear parts and service cycle.
Remember to service the regulator/unloader at each seal servicing and check all system accessories and connections before resuming operation.
System performance check
Enter the current hours of operation
Check for wear at 1500 hours
Check for wear at 2000 hours
Check for wear at each 500 hours until wear is observed
Valve change required?
Seal change required?
1 Daily Plunger Pump Check
Clean Filters: Inspect and clean inlet filters on a regular schedule to avoid flow restriction. Use adequate mesh size for liquid and pump specifications.
Check Oil Level/Quality
Check for Oil Leaks
Check for Water Leaks
Sign off on the daily plunger pump check
Plunger Pump Check
INLET CONDITION CHECK-LIST
Inlet supply exceeds the maximum flow being delivered by the pump
Inlet shut-off valve open and water supply turned on
Temperatures above 130°F are permissible
Avoid closed loop systems especially with high temperature or ultra-high pressure
Inlet supply reservoir sized to provide adequate liquid to accommodate the maximum output of the pump
Inlet line size is adequate to avoid starving the pump
Inlet line is a flexible hose, not a rigid pipe
Inlet plumbing is simple and potential for problems is minimized
500 Hourly / 3 Monthly Plunger Pump Lubrication
LUBRICATION PROCEDURE
Fill crankcase with special CAT PUMP oil per pump specifications [2SF, 2SFX: prior 3/03-11.83 oz., after 3/03-10.15 oz., 4SF: 23.66 oz.]. DO NOT RUN PUMP WITHOUT OIL IN CRANKCASE.
Was the crankcase filled with the correct amount of oil?
Change initial fill after 50 hours running period. Thereafter, change oil every 3 months or 500 hour intervals.
Enter the current running hours of the pump
Enter the date of the next oil change
* If other than CAT PUMPS special multi-viscosity ISO68 oil is used, change cycle should be every 300 hours.
Was CAT PUMPS special multi-viscosity ISO68 oil used?
Sign off on the pump lubrication
1500 Hourly Plunger Pump Check
Each system’s maintenance cycle will be exclusive. If system performance decreases, check immediately. If no wear at 1500 hours, check again at 2000 hours and each 500 hours until wear is observed. Valves typically require changing every other seal change. Duty cycle, temperature, quality of pumped liquid and inlet feed conditions all effect the life of pump wear parts and service cycle.
Remember to service the regulator/unloader at each seal servicing and check all system accessories and connections before resuming operation.
Seal Change
Accessories Check
Enter the current hours on the pump
Sign off on the plunger pump check
Access the parts list for your equipment in MaintainX.
Manifold Screw
30941
Plunger Rod Nut
25082
Bubble Oil Gauge
44050
Manifold Screw
30941
Plunger Rod Nut
25082
Bubble Oil Gauge
44050
Manifold Screw
30941
Plunger Rod Nut
25082
Bubble Oil Gauge
44050
MaintainX CoPilot is your expert colleague, on call 24/7, helping your team find the answers they need to keep equipment running.
Reduce Unplanned Downtime
Ensure your team follows consistent procedures to minimize equipment failures and costly delays.
Maximize Asset Availability
Keep your assets running longer and more reliably, with standardized maintenance workflows from OEM manuals.
Lower Maintenance Costs
Turn any technician into an expert to streamline operations, maintain more assets, and reduce overall costs.
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