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Get instant access to all the maintenance information you need. Empower technicians to perform preventive maintenance with asset packages, ready to use right out of the box.
Find all the essential guides in one place.
Tensioning Guide
Belt-diagram
C-120 pulleys
+ 13 more
Pre-built workflows to keep your asset running smoothly.
Daily Electrical System Inspection
Replace Roller and Pulley
Install Engine B-120
+ 29 more
Integrate maintenance plans directly into your work orders.
Motion Industries
Applied Industrial Technologies
Electrical Brothers
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Drive Motor
B2 Rollers
Tensioning System
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Alfa Laval Heat Exchanger M15
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1 Monthly Heat Exchanger Check
If storing for longer periods of time, such as one month or longer, certain precautions should be made to avoid unnecessary damage to the heat exchanger. Refer to Outdoor storage on page 45 and Indoor storage on page 45.
NOTE
Alfa Laval and its representatives reserve the right to inspect the storage space and/or equipment whenever necessary until the expiration of the warranty period stipulated in the contract. Notification must be given 10 days prior to the date of inspection.
If there is any uncertainty about the storage of the heat exchanger, consult an Alfa Laval representative.
7.1 Storage in packing box
If storage of the heat exchanger after delivery is known in advance, inform Alfa Laval when ordering the heat exchanger to ensure that it will be properly prepared for storage before packing.
Indoor storage
• Store inside a room with the temperature between 15 and 20°C (60–70°F) and humidity up to 70%. For outdoor storage read Outdoor storage on page 45.
• To prevent damage to the gaskets, there should not be any ozoneproducing equipment in the room such as electric motors or welding equipment.
3 Monthly Heat Exchanger Check
Warning: This check requires trained personnel with PPE!
Greasing of the tightening bolts
Metal port covers
Protection of the plate pack and gaskets
The packing
Upload a photo of the heat exchanger after the check
Sign off on the heat exchanger check
Heat Exchanger Maintenance
6. Maintenance
To keep the heat exchanger in good condition, regular maintenance is required. It is recommended to record all maintenance of the heat exchanger.
The plates need to be cleaned on a regular basis. The frequency depends on several factors such as type of media and temperature.
Different methods can be used for cleaning (refer to Cleaning – Non-product side on page 31) or reconditioning can be performed at an Alfa Laval service center.
After a long period of use, it can be required to regasket the heat exchanger. Refer to Regasketing on page 42.
Other maintenance that should be performed regulary:
• Keep the carrying bar and guiding bar clean and grease.
• Keep the tightening bolts cleaned and greased.
• Check that all the tightening bolts are firmly tightened and that the dimension A is correct. Refer to the PHE drawing.;
1 Yearly Heat Exchanger Check
Start-up after long-term out of service
Heat exchanger in position
Measurement between frame plate and pressure plate (A dimension)
Feet attached to the pressure plate removed
Tightening bolts loosened
Plate pack measure is 1.25×A
Time left for gaskets to relax
Re-tightened according to the instructions
Hydraulic test carried out
Gasket Change
6.7 Regasketing
The procedures below concern field gaskets, ring gaskets and end gaskets.
NOTE: Before removing the old gaskets, check how they are attached.
6.7.1 Clip-on / ClipGrip
1. Open the heat exchanger, refer to Opening on page 33, and remove the plate that is to have a new gasket.
NOTE: Before opening the heat exchanger, check the warranty conditions. If in any doubt, contact the Alfa Laval sales representative. Refer to Warranty conditions on page 7.
2. Remove the old gasket.
3. Make sure that all sealing surfaces are dry, clean and free of foreign matter such as fat, grease or similar.
4. Check the gasket and remove rubber residual before attaching it.
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