ABB Industrial Robot IRB 360 - 1/800

1. Check and retighten set screws.

2. If the linear bushings are worn out or if the backlash is excessive, change the telescopic shaft and the universal joint.

After a collision and/or if arms have fallen off

1. Remove any remaining parts of the bar system from the movable plate.

2. Check for damages on the universal joint.

3. Move the movable plate in different directions in order to check if there are any indications of reduced moving ability of the universal joint.;

1.Check surface of joint balls for cracks or burrs.

– If necessary replace the part.

1. Refit the joint balls using loctite 243. For the best result, use spray activator (Loctite 7649) on the stainless joint balls. (Tightening torque 11 Nm.)

1. Check and retighten the set screws in the universal joints.

2. Lubricate the linear bushing, using a shot lubricator.

3. If the linear bushing are worn out or if the backlash is excessive, replace the telescopic shaft.

After a collision and/or if arms have fallen off

1. Remove any remaining parts of the bar system from the movable plate.

2. Check for damages on the universal joint.

3. Move the movable plate in different directions in order to check if there are any indications of reduced moving ability of the universal joint.;

Check surface of tube for cracks or damages

Check the distance between the bearing holders

If needed, replace damaged parts as described in the repair chapter

Sign off on the Bar System Maintenance

Remove the (12 pcs) M6 screws holding the base cover

Remove the 3x6 pcs M6x40 holding the upper arms

Remove the 6 pcs M6x20 (A) holding the 3 pcs flange (B) and the 3 pcs upper arm sealing rings

Remove the 3 pcs M6x20 flange screws