Trane CenTraVac™ Water-Cooled Chiller CVHG - 920-1100 - 892 - 210L / 210L

NOTICE: Proper Water Treatment Required! The use of untreated or improperly treated water could result in scaling, erosion, corrosion, algae or slime. Use the services of a qualified water treatment specialist to determine what water treatment, if any, is required. Trane assumes no responsibility for equipment failures which result from untreated or improperly treated water, or saline or brackish water.

Condenser tube fouling is indicated when the approach temperature (the difference between the condensing refrigerant temperature and the leaving condenser water temperature) is higher than predicted.

If the annual condenser tube inspection indicates that the tubes are fouled, two cleaning methods— mechanical and chemical—can be used to rid the tubes of contaminants. Use the mechanical cleaning method to remove sludge and loose material from smooth-bore tubes.

To clean other types of tubes including internally- enhanced types, consult a qualified service organization for recommendations.

Follow all instructions in “Waterbox Removal and Installation,” to remove waterbox covers.

Work a round nylon or brass bristled brush (attached to a rod) in and out of each of the condenser water tubes to loosen the sludge.

Thoroughly flush the condenser water tubes with clean water.

Scale deposits are best removed by chemical means. Be sure to consult any qualified chemical house in the area (one familiar with the local water supply’s chemical mineral content) for a recommended cleaning solution suitable for the job.

Note: A standard condenser water circuit is composed solely of copper, cast iron, and steel.

Use a non-destructive tube test to inspect the condenser and evaporator tubes

Tube test performed on condenser and evaporator tubes?

It may be desirable to perform tube tests on these components at more frequent intervals depending upon chiller application

This is especially true of critical process equipment

Ask your Sales account manager for a copy of engineering bulletin (CTV-PRB024*-EN) for clarification of the role of eddy current testing in chiller maintenance by providing information about eddy current technology and heat exchanger tubing

Sign off on the tube maintenance

WARNING: Explosion Hazard! Never use an open flame to detect gas leaks. Use a leak test solution for leak testing.

WARNING: Hazardous Pressures! If a heat source is required to raise the tank pressure during removal of refrigerant from cylinders, use only warm water or heat blankets to raise the tank temperature. Do not exceed a temperature of 150°F. Do not under any circumstances apply direct flame to any portion of the cylinder.

Important: If leak testing is required, contact a Trane Service Agency;

Check purge times and unit performance logs

Pressure leak test if warranted

Submit refrigerant sample for analysis if required

Inspect unit for any signs of refrigerant or oil leakage

- Shut down the chiller once each year to check the items

4. Inspect motor terminal board

5. Check inlet guide vanes (IGV) for abnormalities;

Contact a qualified service organization to determine when to conduct a complete examination of the unit to discern the condition of the compressor and internal components

Check for evaporator water tube leaks

Check for condenser water tube leaks

Sign off on the yearly chiller maintenance