

The Toyota Forklift 8FG45U is a robust industrial forklift designed for optimal performance in various warehouse and construction environments. Known for its reliability and efficiency, this model offers advanced features that enhance productivity and safety in material handling operations.
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Get instant access to all the maintenance information you need. Empower technicians to perform preventive maintenance with asset packages, ready to use right out of the box.
Find all the essential guides in one place.
Tensioning Guide
Belt-diagram
C-120 pulleys
+ 13 more
Pre-built workflows to keep your asset running smoothly.
Daily Electrical System Inspection
Replace Roller and Pulley
Install Engine B-120
+ 29 more
Integrate maintenance plans directly into your work orders.
Motion Industries
Applied Industrial Technologies
Electrical Brothers
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Access the parts list for your equipment in MaintainX.
Drive Motor
B2 Rollers
Tensioning System
+ 40 more

Toyota Forklift 8FG45U
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Integrate maintenance plans directly into your work orders in MaintainX.
Initial 250 Hours / 6 Weeks Engine System Maintenance
Proper starting and abnormal noise of the engine
Rotating condition at idling
Rotating condition during acceleration
Exhaust gas condition
Clean air cleaner element
Valve clearance while the forklift is new
Engine ancillary drive belt tension, looseness and damage
Clogging and damage in PCV valve and piping
Oil leak in lub system
Initial 250 Hours / 6 Weeks Steering System Maintenance
Inspect Steering Wheel's Play and looseness
Inspect Steering Wheel's function
Inspect Steering Valve for oil leak
Retighten looseness of mounting
Inspect power steering for oil leak
Inspect power steering mounting and linkage looseness
Inspect king pin looseness of the knuckle
Sign off on the steering system maintenance
2000 Hours / 12 Months Braking System Maintenance
Inspect Brake booster and wheel cylinder for function, wear, damage, leak and mounting looseness
Inspect Wear of shoe sliding portion and lining
Inspect Drum wear and damage
Inspect Shoe operating condition
Inspect Anchor pin rusting
Measure Return spring fatigue
Inspect Automatic adjuster function
Inspect Backing plate for deformation, cracks and damage
Retighten Backing plate loose mounting
2000 Hours / 12 Months Maintenance
Inspect cracks, damage and deformation of housing
Inspect cracks, damage and deformation of beam
Measure looseness of axle beam in vehicle longitudinal direction
Inspect damage of power steering hose
Inspect knuckle for cracks and deformation
2 Years Replacement
- Replace power steering hoses
- Replace power steering rubbers parts
- Replace hydraulic hoses
- Replace fuel hoses
- Replace torque converter rubber hoses
- Replace LPG high pressure hose
- Replace LPG fuel filter
- Replace LPG regulator gasket
- Replace engine coolant for LLC;
MaintainX CoPilot is your expert colleague, on call 24/7, helping your team find the answers they need to keep equipment running.
Reduce Unplanned Downtime
Ensure your team follows consistent procedures to minimize equipment failures and costly delays.
Maximize Asset Availability
Keep your assets running longer and more reliably, with standardized maintenance workflows from OEM manuals.
Lower Maintenance Costs
Turn any technician into an expert to streamline operations, maintain more assets, and reduce overall costs.
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