

The Toyota Forklift 40-5FG20 is a reliable industrial forklift designed for heavy-duty lifting and material handling. Known for its durability and efficiency, this model is ideal for warehouses and manufacturing environments, ensuring optimal performance and safety in various applications.
Turn manuals into instant answers
with your AI-powered assistantTurn manuals into instant answers
with your AI-powered assistant
Get instant access to all the maintenance information you need. Empower technicians to perform preventive maintenance with asset packages, ready to use right out of the box.
Find all the essential guides in one place.
Tensioning Guide
Belt-diagram
C-120 pulleys
+ 13 more
Pre-built workflows to keep your asset running smoothly.
Daily Electrical System Inspection
Replace Roller and Pulley
Install Engine B-120
+ 29 more
Integrate maintenance plans directly into your work orders.
Motion Industries
Applied Industrial Technologies
Electrical Brothers
+ 5 more
Access the parts list for your equipment in MaintainX.
Drive Motor
B2 Rollers
Tensioning System
+ 40 more

Toyota Forklfit 40- 5FG20
Create an account to install this asset package.
Integrate maintenance plans directly into your work orders in MaintainX.
170 Hour / 1 Month Hydraulic System Maintenance
Inspect loosening and damage of cylinder mounting
Inspect deformation and damage of rod, rod screw and rod end
Inspect cylinder operation
Measure natural drop and natural forward tilt
Inspect for oil leaks and damage in the cylinder
Inspect for wear and damage of the pin and cylinder bearing
Measure lifting speed
Inspect for uneven movement
Inspect for oil leaks and abnormal sound from the oil pump
170 Hour / 1 Month Electrical System Inspection
Inspect for cracks on the distributor cap
Inspect for spark plug burning and measure the gap
Inspect for burning on the distributor side terminal
Inspect for wear and damage on the distributor cap center piece
Inspect pinion gear meshing status
Inspect charger function
Inspect battery fluid level
Inspect wiring harness for damage
Inspect the fuses
2000 Hour / 12 Month Engine System Maintenance
- Measure Valve clearance (IDZ-II·2Z)
- Measure main body compression
- Retighten cylinder head bolt loosening
- Inspect muffler rubber mount
- Measure injection nozzle injection pressure and spray status
- Inspect radiator rubber mount;
2 Year Replacement
- Replace Power Steering Rubbers Parts
- Replace Hydraulic Hoses
- Replace Reservoir Tank Hose
- Replace Torque Converter Rubber Hoses
- Replace Chains at every 3 years;
2000 Hour / 12 Month Steering System Inspection
Inspect linkage wear and mounting condition of the rods, links and arm
Inspect damage of power steering hose
Inspect cracks and deformation in knuckle
Measure wheel alignment in steering shaft
Measure steering shaft left and right turning angle
Sign off on the steering system inspection
MaintainX CoPilot is your expert colleague, on call 24/7, helping your team find the answers they need to keep equipment running.
Reduce Unplanned Downtime
Ensure your team follows consistent procedures to minimize equipment failures and costly delays.
Maximize Asset Availability
Keep your assets running longer and more reliably, with standardized maintenance workflows from OEM manuals.
Lower Maintenance Costs
Turn any technician into an expert to streamline operations, maintain more assets, and reduce overall costs.
Thousands of companies manage their assets with MaintainX













