Skyjack Telehandlers ZB2044

1. With telehandler parked on a level surface and park brake applied, remove access door at rear of boom.

2. Measure slide pad thickness (top and bottom of each boom section) inside rear of boom.

3. Raise boom slightly and extend boom approximately 6’ (2M). Measure slide pad thickness (top, bottom, and sides of each boom section) at front end of boom.

4. Replace any pads that are less than 3/4” (19mm) thick.

5. Shim all slide pads as required (more than 1/8” or 3mm gap).

5.4-4 Replacing and Shimming Slide Pads:: 1. With machine parked on a level surface and park brake applied, remove access door at rear of boom.

2. Remove grease fittings and bolts of slide pads to be shimmed/replaced. (Do not use heat.)

3. Add shims as required to obtain 0-1/16” (0-1.5mm) clearance with no drag.

All labels are in place and are legible

Check charging system Ammeter/Voltmeter

Inspect boom wiring harnesses for chafed, corroded and loose wires

Inspect frame wiring harnesses for chafed, corroded and loose wires

Inspect cab wiring harnesses for chafed, corroded and loose wires

Ensure electrical devices are properly secured with no signs of visible damage

Ensure there are no loose or missing parts

Ensure safety switches are properly secured with no signs of visible damage

Is the telehandler on a firm level surface and in a stowed position?

Has the hydraulic oil been warmed up?

Upload a photo of the suitable container placed under the hydraulic tank.

Has the oil drain plug been removed and all hydraulic oil drained into the container?

Has the oil drain plug been installed with a new seal ring and tightened firmly?

Enter the amount of new oil refilled into the hydraulic tank as per specifications.

Ensure there are no loose or missing parts and there is no visible damage.

Ensure all bolts and pins are properly tightened.

Ensure there are no visible cracks in welds or structure and there are no signs of deformation.

Ensure all hoses are properly tightened and there is no evidence of hydraulic leakage.

Chain: Ensure there are no loose or missing parts and there is no visible damage.

Boom Angle Indicator: Ensure all bolts are tight, and there is no visible damage.

Lifting Attachment: Ensure there are no loose or missing parts and there is no visible damage.

- Ensure attachment is properly positioned and secured. (Refer to Section 2.13 of the operating manual for attachments.)

Ensure telehandler is on a firm level surface and is in stowed position.

Place a suitable container under the axle.

Drain plug removed to allow oil to drain into the container.

Refill axle with new oil as per specifications (refer to Table 2.2).

Axle is filled when oil is leaking from the check port.