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Pentair

Pentair Plunger Pump 2231A-P

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Pentair Plunger Pump 2231A-P
Pentair Plunger Pump 2231A-P

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PDF MANUAL

Manual for Pentair Plunger Pump 2231A-P

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Pentair Plunger Pump 2231A-P

Pentair Plunger Pump 2231A-P

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Maintenance Plans for Pentair Plunger Pump Model 2231A-P

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Plunger Replacement

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Remove the pump head from the crankcase

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Remove the plunger retaining nut and slide the plunger off the lower plunger

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Remove the o-ring from the lower plunger

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Remove the plunger retaining nut and slinger ring

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Inspect the plungers for cracking or damage

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Replace the slinger ring when a ceramic plunger is removed

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Use Locktite 242 on the plunger nut

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Install new parts

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Install the slinger ring onto lower plunger

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Caviation Check

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Water Flow Test

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Time to fill a one or five-gallon container

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Does the water supply exceed the required gallons per minute?

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Suction Line and Strainer Check

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Is the suction line size adequate?

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Inspect line strainers for cleanliness and capacity

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Vacuum and Temperature Check

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Measure vacuum at the suction side

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Is the pump protected from overheating?

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Oil Seal Replacement

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Oil Seal Replacement for 2200B-P and 2300B-P Series

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Tools Required

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Ensure all required tools are available

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Oil Seal Replacement Procedure

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Drain the oil from the crankcase using a 9/16" hex wrench

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Remove the cylinder head and plunger retaining nuts with a 9/16" hex wrench

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Remove the plungers and slinger rings

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Inspect the plunger rods for nicks or scratches

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Are the plunger rods free of nicks or scratches?

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Plunger Seal Maintenance

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Tools Required

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Ensure all tools are available

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Replace the plunger seals if there is water leakage from the weephole

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Cylinder Head Removal

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Use a 3/16" Allen wrench to remove the cylinder head bolts

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Remove the head from the crankcase assembly

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Cup Retainer Removal

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Rotate the shaft and remove the cup retainers from the plungers

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Remove the cup retainer and the cup from the cylinder head

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Initial 40 Hours Pump Lubrication

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IMPORTANT: Hypro PowerLine Plus pumps are filled with Hypro Oil.

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Oil Change Frequency

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Change oil after 40 hours of break-in operation.

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Change oil every three months or 500 hours, whichever comes first.

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Lubrication Check

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Check the oil level using the dipstick.

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Is the oil level adequate?

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Oil Specification

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Use Hypro Oil (P/N 2160-0038).

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Parts for Pentair Plunger Pump 2231A-P

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Part Name
Part Number

Hypro Oil

2160-0038

Key, 1-1/4" long

1610-0021

Seal

2102-0017

Gearbox Cover

0703-8800A

Gasket

1710-0013

Hypro Oil

2160-0038

Key, 1-1/4" long

1610-0021

Seal

2102-0017

Gearbox Cover

0703-8800A

Gasket

1710-0013

Hypro Oil

2160-0038

Key, 1-1/4" long

1610-0021

Seal

2102-0017

Gearbox Cover

0703-8800A

Gasket

1710-0013

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