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Documents & Manuals

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Tensioning Guide
Belt-diagram
C-120 pulleys
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Work Order Templates

Pre-built workflows to keep your asset running smoothly.

Daily Electrical System Inspection
Replace Roller and Pulley
Install Engine B-120
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Procedures

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Motion Industries
Applied Industrial Technologies
Electrical Brothers
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Parts

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Drive Motor
B2 Rollers
Tensioning System
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Mori Seiki CNC Vertical Machining Center CHK2-60/6

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Maintenance Plans for Mori Seiki CNC Vertical Machining Center Model CHK2-60/6

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1000 Hourly / 6 Monthly Air Filter Element Inspection

Warning: Ensure power is off and compressed air supply is shut off before starting the procedure

Power turned off

Compressed air supply shut off

Turn the case assembly 45 degrees while pressing the lock button down

Case assembly turned 45 degrees

Loosen the baffle

Baffle loosened

Take out the element from the case assembly

Element taken out

Run this procedure

1 Yearly Tank Maintenance

Warning: This maintenance check requires trained personnel with PPE!

Presence of dirt and water in the slideway lubrication unit tank

If dirt and water are present, proceed to clean the inside of the tank and the filter

Filter cleaned or replaced

Use washing oil to clean the filter

Filter cleaned with washing oil

Apply compressed air to the filter after cleaning

Compressed air applied to the filter

Do not use a thinner-based fluid to clean the filter

Run this procedure

Air Filter Element Maintenance

Warning: This maintenance check requires trained personnel with PPE!

Air filter element visually inspected for clogging?

Is the air filter element blackened?

If the air filter element is blackened, it indicates that the filter is clogged.

Choose the type of service done

Air filter element cleaned or replaced successfully?

Issues found during the inspection or replacement

Sign off on the air filter element maintenance

Run this procedure

Air Filter Lubrication

Warning: This procedure requires trained personnel with PPE!

Is the pressure inside the case not applied?

Enter the internal pressure when applied inside the case

Is the foreign matter accumulated inside the case?

Sign off on the air filter lubrication

Run this procedure

Air Supply Check

CAUTION: The compressed air must be clean and dry. Contaminated or humid air will extremely shorten the service life of air-operated component parts.

Check the air pressure with the FRL unit air regulator pressure gage.

If the pressure gage indication is not the specified value, adjust the source pressure to 0.5 MPa (71.1 psi).

Check the tool unclamp unit charge tank pressure regulator.

If the charge tank pressure is lower than 0.2 MPa (28.44 psi), the collet will fail to open fully and the tool cannot be unclamped completely. If the pressure is higher than 0.2 MPa (28.44 psi), the tool unclamp cylinder will fail to return to the clamp end position and the tool cannot be clamped completely.

Check the air supply volume.

The air supply volume must be greater than the specified value [100 L/min (26.4 gpm) (ANR*) for the standard specification machine]. A 1 HP compressor provides approximately 90 L/min (23.76 gpm) (ANR*).

NOTE: *: ANR refers to a standard atmospheric state; i.e., temperature at 20C (68°F), absolute pressure at 101.3 kPa {760 mmHg), and relative humidity at 65%.

Sign off on the air supply check

Run this procedure