Komatsu Hydraulic Excavator PC400LC-5 MIGHTY

24.7.1 CHANGE OIL IN SWING MACHINERY CASE

WARNING: The oil is at high temperature immediately after the machine has been operated. Wait for the oil to cool down before carrying out maintenance.

Set an oil container under drain valve P under the machine body.

Loosen drain valve P under the body, drain the oil, then tighten the drain valve again.

Add the specified amount of engine oil through gauge hole G.

After refilling, install bleeding plug 1.

24.7.2 CHECK OIL LEVEL IN DAMPER CASE, ADD OIL

WARNING: The oil is at high temperature immediately after the machine has been operated. Wait for the oil to cool down before carrying out maintenance.

1. Set the work equipment in the greasing posture below, then lower the work equipment to the ground and stop the engine.

2. Using a grease pump, pump in grease through the grease fittings shown by arrows.

3. After greasing, wipe off any old grease that was pushed out.

1. Boom cylinder foot pin (2 points)

2. Boom foot pin (2 points);3. Boom cylinder rod end (2 points)

4. Arm cylinder foot pin (1 point)

5. Boom-Arm coupling pin (1point)

6. Arm cylinder rod end (1 point)

Warning: Only trained personnel should perform this maintenance

Maintenance to be performed after the first 250 hours of operation

Fuel filter cartridge replaced?

Engine valve clearance checked and adjusted?

For details on how to replace or maintain, refer to the EVERY 500 HOURS and 2000 HOURS SERVICE sections.

Sign off on the maintenance performed

Warning: Engine is at high temperature immediately after the machine has been operated. Wait for engine to cool down before replacing the filter. Do not bring fire or sparks near the fuel.

Check Swing Pinion Grease Level, Add Grease

Clean and Inspect Radiator Fins, Oil Cooler Fins

Sign off on the 500 Hourly Hydraulic Excavator Maintenance

24.8.1 CHANGE OIL IN FINAL DRIVE CASE

Set the UP mark at the top, with the UP mark and plug P perpendicular to the ground surface.

Set a container under plug P to catch the oil.

Remove plugs (P) and (E) with the handle and drain the oil.

Check the O-rings in the plugs for damage. If necessary, replace with new ones.

Add engine oil through the hole of plug F.

When the oil overflows from the hole of plug (E. install plug E. Tightening torque of plugs P and E: 70 ± 10 Nm (7 ± 1 kgm, 50 ± 7 lbft)

24.8.2 CHANGE OIL IN HYDRAULIC TANK, CLEAN STRAINER