

The Komatsu Hydraulic Excavator PC400LC-5 is a robust and versatile machine designed for heavy-duty excavation tasks. Known for its reliability and efficiency, this excavator excels in various applications, making it a preferred choice for construction and mining industries. Its advanced hydraulic system ensures optimal performance and productivity on the job site.
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Find all the essential guides in one place.
Tensioning Guide
Belt-diagram
C-120 pulleys
+ 13 more
Pre-built workflows to keep your asset running smoothly.
Daily Electrical System Inspection
Replace Roller and Pulley
Install Engine B-120
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Integrate maintenance plans directly into your work orders.
Motion Industries
Applied Industrial Technologies
Electrical Brothers
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Drive Motor
B2 Rollers
Tensioning System
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Komatsu Hydraulic Excavator PC400LC-5
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100 Hourly Hydraulic Excavator Maintenance
24.4.1 LUBRICATING
1. Set the work equipment in the greasing posture below, then lower the work equipment to the ground and stop the engine.
2. Using a grease pump, pump in grease through the grease fittings shown by arrows.
3. After greasing, wipe off any old grease that was pushed out.
1. Boom cylinder foot pin (2 points)
2. Boom foot pin (2 points);3. Boom cylinder rod end (2 points)
4. Arm cylinder foot pin (1 point)
5. Boom-Arm coupling pin (1point)
6. Arm cylinder rod end (1 point)
Initial 250 Hours Hydraulic Excavator Maintenance
Carry out the following maintenance only after the first 250 hours.
REPLACE FUEL FILTER CARTRIDGE
CHECK ENGINE VALVE CLEARANCE, ADJUST
For details of the method of replacing or maintaining, see the section on EVERY 500 HOURS and 2000 HOURS SERVICE.;
When Required Hydraulic Excavator Maintenance
24.2.1 CHECK, CLEAN AND REPLACE AIR CLEANER ELEMENT
WARNING
Never clean or replace the air cleaner element with the engine running.
When using pressure alr to clean the element wear safety glasses or goggles to protect the eyes.
Open the rear cover of the machine.
Checking
If the red piston can be seen in transparent position of dust indicator , clean the air cleaner element.
Cleaning the element
1. Remove wing nut 2 and take out outer element @. To prevent entry of dirt and dust, cover the air conncctor aide of the rear end of the air cleaner with a clean cloth and adhesive tape.
500 Hourly Hydraulic Excavator Maintenance
24.6.1 REPLACE FUEL FILTER CARTRIDGE
WARNING
Engine is at high temperature immediately after the machine has been operated. Wait for engine to cool down before replacing the filter.
Do not bring fire or sparks near the fuel.
When cranking the engine, confirm the safety around the engine, as the engine may start.
Prepare a filter wrench and a container to catch the fuel.
1. Set the container to catch the fuel under the filter cartridge.
2. Using a filter wrench, turn filter cartridge (1) counterclockwise to remove it.
3. Clean the filter holder, fill a new filter cartridge with clean fuel, coat the packing surface with engine oil, then install it to the filter holder.
250 Hourly Hydraulic Excavator Maintenance
CHECK OIL LEVEL IN FINAL DRIVE CASE, ADD OIL
Steps to check oil level
CHECK LEVEL OF BATTERY ELECTROLYTE
Steps to check battery electrolyte level
CHANGE OIL IN ENGINE OIL PAN, REPLACE ENGINE OIL FILTER CARTRIDGE
Steps to change oil and replace filter
REPLACE HYDRAULIC FILTER ELEMENT
Steps to replace hydraulic filter element
LUBRICATE SWING CIRCLE (3 POINTS)
Access the parts list for your equipment in MaintainX.
Socket
09021-03044
Hydraulic Oil Filter Element
07063-01142
Bucket Vartical Pin
208-70-34220
Wrench Applicable Width Across Flats 36 Mm - 41 Mm
09002-03641
Nozzle
07951-11400
Socket
09021-03044
Hydraulic Oil Filter Element
07063-01142
Bucket Vartical Pin
208-70-34220
Wrench Applicable Width Across Flats 36 Mm - 41 Mm
09002-03641
Nozzle
07951-11400
Socket
09021-03044
Hydraulic Oil Filter Element
07063-01142
Bucket Vartical Pin
208-70-34220
Wrench Applicable Width Across Flats 36 Mm - 41 Mm
09002-03641
Nozzle
07951-11400
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