Turn manuals into instant answers
with your AI-powered assistantTurn manuals into instant answers
with your AI-powered assistant
Get instant access to all the maintenance information you need. Empower technicians to perform preventive maintenance with asset packages, ready to use right out of the box.
Find all the essential guides in one place.
Tensioning Guide
Belt-diagram
C-120 pulleys
+ 13 more
Pre-built workflows to keep your asset running smoothly.
Daily Electrical System Inspection
Replace Roller and Pulley
Install Engine B-120
+ 29 more
Integrate maintenance plans directly into your work orders.
Motion Industries
Applied Industrial Technologies
Electrical Brothers
+ 5 more
Access the parts list for your equipment in MaintainX.
Drive Motor
B2 Rollers
Tensioning System
+ 40 more
Komatsu Hydraulic Excavator 400LC-5
Create an account to install this asset package.
Integrate maintenance plans directly into your work orders in MaintainX.
1000 Hourly Hydraulic Excavator Maintenance
24.7.1 CHANGE OIL IN SWING MACHINERY CASE
Set an oil container under drain valve P under the machine body.
Loosen drain valve P under the body, drain the oil, then tighten the drain valve again.
Remove bleeding plug 1.
Add the specified amount of engine oil through gauge hole G.
After refilling, install bleeding plug 1.
24.7.2 CHECK OIL LEVEL IN DAMPER CASE, ADD OIL
Open the door on the right side of the machine.
Remove plug G and check the oil level.
2000 Hourly Hydraulic Excavator Maintenance
24.8.1 CHANGE OIL IN FINAL DRIVE CASE
Set the UP mark at the top, with the UP mark and plug P perpendicular to the ground surface.
Set a container under plug P to catch the oil.
Remove plugs (P) and (E) with the handle and drain the oil.
Check the O-rings in the plugs for damage. If necessary, replace with new ones.
Screw in plug P.
Add engine oil through the hole of plug F.
When the oil overflows from the hole of plug (E), install plug E. Tightening torque of plugs P and E: 70 ± 10 Nm (7 ± 1 kgm, 50 ± 7 lbft)
24.8.2 CHANGE OIL IN HYDRAULIC TANK, CLEAN STRAINER
500 Hourly Hydraulic Excavator Maintenance
Replace Fuel Filter Cartridge
Check Swing Pinion Grease Level, Add Grease
Clean and Inspect Radiator Fins, Oil Cooler Fins
Sign off on the 500 Hourly Hydraulic Excavator Maintenance
100 Hourly Hydraulic Excavator Maintenance
24.4.1 LUBRICATING
1. Set the work equipment in the greasing posture below, then lower the work equipment to the ground and stop the engine.
2. Using a grease pump, pump in grease through the grease fittings shown by arrows.
3. After greasing, wipe off any old grease that was pushed out.
1. Boom cylinder foot pin (2 points)
2. Boom foot pin (2 points);3. Boom cylinder rod end (2 points)
4. Arm cylinder foot pin (1 point)
5. Boom-Arm coupling pin (1point)
6. Arm cylinder rod end (1 point)
Initial 250 Hours Hydraulic Excavator Maintenance
Warning: Only trained personnel should perform this maintenance
Fuel filter cartridge replaced?
Engine valve clearance checked and adjusted?
For details of the method of replacing or maintaining, see the section on EVERY 500 HOURS and 2000 HOURS SERVICE.
Sign off on the initial 250 hours hydraulic excavator maintenance
Access the parts list for your equipment in MaintainX.
Hydraulic Oil Filter Element
07063-01142
Hydraulic Oil Filter (O-Ring)
07000-05180
Engine Oil Filter Cartridge
600-211-1230
Hydraulic Tank Breather Element
20Y-60-21410
Hydraulic Tank Breather (Seal Washer)
20Y-60-21420
Hydraulic Oil Filter Element
07063-01142
Hydraulic Oil Filter (O-Ring)
07000-05180
Engine Oil Filter Cartridge
600-211-1230
Hydraulic Tank Breather Element
20Y-60-21410
Hydraulic Tank Breather (Seal Washer)
20Y-60-21420
Hydraulic Oil Filter Element
07063-01142
Hydraulic Oil Filter (O-Ring)
07000-05180
Engine Oil Filter Cartridge
600-211-1230
Hydraulic Tank Breather Element
20Y-60-21410
Hydraulic Tank Breather (Seal Washer)
20Y-60-21420
MaintainX CoPilot is your expert colleague, on call 24/7, helping your team find the answers they need to keep equipment running.
Reduce Unplanned Downtime
Ensure your team follows consistent procedures to minimize equipment failures and costly delays.
Maximize Asset Availability
Keep your assets running longer and more reliably, with standardized maintenance workflows from OEM manuals.
Lower Maintenance Costs
Turn any technician into an expert to streamline operations, maintain more assets, and reduce overall costs.
Thousands of companies manage their assets with MaintainX