MaintainX Logo
EnterprisePricing
Komatsu

Komatsu Forklift Trucks FG30SHTLS-16

Need answers fast?
Explore the manual using AI.

Komatsu Forklift Trucks FG30SHTLS-16
Komatsu Forklift Trucks FG30SHTLS-16

Turn manuals into instant answers
with your AI-powered assistant
Turn manuals into instant answers
with your AI-powered assistant

PDF MANUAL

Manual for Komatsu Forklift Trucks FG30SHTLS-16

MAINTENANCE RESOURCES

Complete asset maintenance, one click away

Get instant access to all the maintenance information you need. Empower technicians to perform preventive maintenance with asset packages, ready to use right out of the box.

Documents

Documents & Manuals

Find all the essential guides in one place.

  • CheckTensioning Guide

  • CheckBelt-diagram

  • CheckC-120 pulleys

  • + 13 more

Work Orders

Work Order Templates

Pre-built workflows to keep your asset running smoothly.

  • CheckDaily Electrical System Inspection

  • CheckReplace Roller and Pulley

  • CheckInstall Engine B-120

  • + 29 more

Procedures

Procedures

Integrate maintenance plans directly into your work orders.

  • CheckMotion Industries

  • CheckApplied Industrial Technologies

  • CheckElectrical Brothers

  • + 5 more

Parts

Parts

Access the parts list for your equipment in MaintainX.

  • CheckDrive Motor

  • CheckB2 Rollers

  • CheckTensioning System

  • + 40 more

Komatsu Forklift Trucks FG30SHTLS-16

Komatsu Forklift Trucks FG30SHTLS-16

Create an account to install this asset package.

Maintenance Plans for Komatsu Forklift Trucks Model FG30SHTLS-16

Integrate maintenance plans directly into your work orders in MaintainX.

Torque Converter Maintenance

Check mark

5.1.3 TORQUE CONVERTER ASSEMBLY

Check mark

See drawing of “TORQUE CONVERTER ASSEMBLY” on page 5-4 for structure, which consists of following elements.

Check mark

• Torque Converter Circuit;

Check mark

• Gear Pump

Check mark

• Housing

Check mark

• Power Joint (Input Plate, Turbine Hub)

Check mark

• Oil Filter

Check mark

• Relief Valve (Main, Torque Converter Inlet Port, Lubrication)

Check mark

• Strainer Assembly

Run this procedureArrow right

Work Equipment Maintenance

Check mark

11.2 PERIODIC INSPECTION AND MAINTENANCE CHECK POINTS

Check mark

11.2.1 FORK (1)

Check mark

1. Deformation, cracks or wear of fork stopper pin

Check mark

2. Opening or difference in height of fork tips

Check mark

Opening (a): within 35 mm

Check mark

11.2.2 FORK (2)

Check mark

1. Cracks or wear of upper and lower hooks

Check mark

2. Cracks or wear of fork base/root

Check mark

Check fork base thickness (C) for specified size

Run this procedureArrow right

500 Hourly Mast Inspection

Check mark

12. MASTS E-MS SERIES LIMITED FREE LIFT 2-STAGE MAST

Check mark

After each 500 hours of lift truck operation, and in addition to the Daily and 100 Hour Inspection:

Check mark

1. Each pair of load rollers on the uprights and carriage should be shimmed so that a total side to side clearance no greater than 1/16 in. (1.5 mm) occurs at the tightest point throughout the travel of the member. Pry between the upright and load roller so that the opposite load roller is tight against the upright.

Check mark

Measure the clearance for the pair of rollers at XXX shown. See Figure 10a.

Check mark

2. Check the chains for wear and stretch. Refer to Section 5.6-1 for complete chain inspection.

Check mark

E-MD SERIES FULL FREE LIFT 2-STAGE MAST

Check mark

After each 500 hours of lift truck operation, and in addition to the Daily and 100 Hour Inspection:

Check mark

1. Each pair of load rollers on the uprights and carriage should be shimmed so that a total side to side clearance no greater than 1/16 in. (1.5 mm) occurs at the tightest point throughout the travel of the member. Pry between the upright and load roller so that the opposite load roller is tight against the upright.

Check mark

Measure the clearance for the pair of rollers at XXX shown. See Figure 16.

Run this procedureArrow right

Operator Compartment Maintenance

Check mark

3.2 PERIODIC INSPECTION AND MAINTENANCE CHECK POINTS

Check mark

3.2.1 TRAVELING BRAKE

Check mark

2. Braking efficiency

Check mark

Select dry and even surface road, drive at full speed and stop abruptly to check the following:

Check mark

a. Pulling of steering wheel

Check mark

b. Dragging of brakes

Check mark

c. Abnormal noise

Check mark

d. Stopping distance

Check mark

3.2.2 PARKING BRAKES

Run this procedureArrow right

Steering System Maintenance

Check mark

8.2 PERIODIC INSPECTION AND MAINTENANCE CHECK POINTS

Check mark

8.2.1 REAR AXLE

Check mark

1. Deformation, cracks or scratches: Check visually

Check mark

2. Play of center pin

Check mark

3. Clearance of thrust

Check mark

Adjustment: If 2.0 mm or over, adjust with shims to less than 0.5 mm.

Check mark

Tightening torque for mounting bolt (1).

Check mark

4. Looseness of cap mounting bolt

Check mark

8.2.2 STEERING WHEEL

Run this procedureArrow right

Parts for Komatsu Forklift Trucks FG30SHTLS-16

Access the parts list for your equipment in MaintainX.

Part Name
Part Number

Shim

200524

Shim .010 in. (.25 mm)

205198

Shim .031 in. (.79 mm)

205199

Shim .062 in. (1.57 mm)

205196

Shim .092 in. (2.36 mm)

205197

Shim

200524

Shim .010 in. (.25 mm)

205198

Shim .031 in. (.79 mm)

205199

Shim .062 in. (1.57 mm)

205196

Shim .092 in. (2.36 mm)

205197

Shim

200524

Shim .010 in. (.25 mm)

205198

Shim .031 in. (.79 mm)

205199

Shim .062 in. (1.57 mm)

205196

Shim .092 in. (2.36 mm)

205197

Unlock efficiency
with MaintainX CoPilot

MaintainX CoPilot is your expert colleague, on call 24/7, helping your team find the answers they need to keep equipment running.

Time Lapse Icon

Reduce Unplanned Downtime

Ensure your team follows consistent procedures to minimize equipment failures and costly delays.

Wrench Clock Icon

Maximize Asset Availability

Keep your assets running longer and more reliably, with standardized maintenance workflows from OEM manuals.

Dollar Coin Icon

Lower Maintenance Costs

Turn any technician into an expert to streamline operations, maintain more assets, and reduce overall costs.

Thousands of companies manage their assets with MaintainX

DuracellAB InBevErgonTitan AmericaMeritUnivar SolutionsRivianCadrexMagnaMaasPresriteSoutheast PowerInterrollDuracellAB InBevErgonTitan AmericaMeritUnivar SolutionsRivianCadrexMagnaMaasPresriteSoutheast PowerInterroll

More from Komatsu

Explore Other Assets