Komatsu Forklift Trucks FG30HT-14

Inspect PCV valve and hoses (gasoline engine)

Steps to replace engine oil filter

Grease fuel injection pump governor, change governor oil

Replace engine oil filter cartridge (diesel engine)

Check oil level in transmission case, add oil as necessary (clutch-type trucks, include differential case)

Steps to check oil level in transmission case

Drain plug removed and oil drained

Amount of Komatsu Forklift engine oil added

Oil level checked with dipstick

Oil filter cartridge removed with filter wrench

Filter holder on the engine cleaned

Threads on the holder and seal on the new filter coated with clean engine oil

Warning: This maintenance check requires trained personnel with PPE!

To prevent improper adjustment by untrained personnel, load and speed control screws have tamper-proof caps.

Check and adjust fuel injection pressure

Check and adjust atomizing condition of nozzles

Perform these operations to maintain compliance with EPA Diesel Exhaust Emission regulations.

Sign off on the 1000 Hourly Forklift Trucks Maintenance

Check operation of brake master cylinder

Check for oil leakage, damage and wear in brake master cylinder

Check operation of wheel cylinders

Check for oil leakage, damage and wear in wheel cylinders

Check for damage and wear in brake drum

Check operating condition of brake shoes

Check brake adjustment lever and ratchet for wear and damage

Change oil in hydraulic tank, replace line filter, clean strainer, clean inside of tank

Change oil in engine oil pan and replace engine oil filter cartridge (gasoline and diesel engines)

Check, adjust engine intake and exhaust valve clearance

Tighten (retorque) engine cylinder head bolts

Check air cleaner and replace element/filter if dirty

Inspect and clean fuel filter sock ( not replaceable) (gasoline engine)

Change oil in TORQFLOW transmission case and clean TORQFLOW transmission strainer

Change oil in differential case (includes oil in transmission case on clutch-type lift trucks)

Check spark plugs for burning of electrode, burning of insulator (gasoline & LP engines)