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Komatsu

Komatsu Forklift Trucks FG25TUS-16

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Komatsu Forklift Trucks FG25TUS-16
Komatsu Forklift Trucks FG25TUS-16

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PDF MANUAL

Manual for Komatsu Forklift Trucks FG25TUS-16

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Work Orders

Work Order Templates

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Procedures

Procedures

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Parts

Parts

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Komatsu Forklift Trucks FG25TUS-16

Komatsu Forklift Trucks FG25TUS-16

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Maintenance Plans for Komatsu Forklift Trucks Model FG25TUS-16

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Wheel Brake Maintenance

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9.2 PERIODIC INSPECTION AND MAINTENANCE CHECK POINTS

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9.2.1 TRAVELING BRAKE

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1. Brake pedal

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a. Pedal height (stroke)

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b. Play

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2. Braking efficiency

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Select dry and even surface road, drive at full speed and stop abruptly to check the following:

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a. Pulling of steering wheel

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b. Dragging of brakes

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Mast Inspection

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CAUTION: The factory-set adjustments may not be correct for your truck.

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Inspect all chains for lubrication.

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Inspect all chains for any visible damage.

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Inspect the main lift chain adjustment for proper tension and upright position.

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Inspect the free lift chain adjustment for proper tension and carriage position.

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Inspect for lubrication in the Mast upright channels.

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Check for Mast skewing.

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Sign off on the mast inspection

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Hydraulic System Maintenance

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10.2 PERIODIC INSPECTION AND MAINTENANCE CHECK POINTS

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10.2.1 HYDRAULIC TANK

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1. Oil leakage

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2. Oil level amount

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Check with oil level gauge and add oil if necessary. (Also check for oil contamination)

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3. Cleaning of strainer

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4. Replacement of line filter

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10.2.2 PIPING

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1. Cracks, scratches, deterioration or twist of piping

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Work Equipment Maintenance

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11.2 PERIODIC INSPECTION AND MAINTENANCE CHECK POINTS

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11.2.1 FORK (1)

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1. Deformation, cracks or wear of fork stopper pin

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2. Opening or difference in height of fork tips

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Opening (a): within 35 mm

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11.2.2 FORK (2)

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1. Cracks or wear of upper and lower hooks

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2. Cracks or wear of fork base/root

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Check fork base thickness (C) for specified size

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Torque Converter Maintenance

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5.1.3 TORQUE CONVERTER ASSEMBLY

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See drawing of “TORQUE CONVERTER ASSEMBLY” on page 5-4 for structure, which consists of following elements.

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• Torque Converter Circuit;

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• Gear Pump

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• Housing

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• Power Joint (Input Plate, Turbine Hub)

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• Oil Filter

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• Relief Valve (Main, Torque Converter Inlet Port, Lubrication)

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• Strainer Assembly

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Parts for Komatsu Forklift Trucks FG25TUS-16

Access the parts list for your equipment in MaintainX.

Part Name
Part Number

Shim

200524

Shim .010 in. (.25 mm)

205198

Shim .031 in. (.79 mm)

205199

Shim .062 in. (1.57 mm)

205196

Shim .092 in. (2.36 mm)

205197

Shim

200524

Shim .010 in. (.25 mm)

205198

Shim .031 in. (.79 mm)

205199

Shim .062 in. (1.57 mm)

205196

Shim .092 in. (2.36 mm)

205197

Shim

200524

Shim .010 in. (.25 mm)

205198

Shim .031 in. (.79 mm)

205199

Shim .062 in. (1.57 mm)

205196

Shim .092 in. (2.36 mm)

205197

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