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Documents & Manuals

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Tensioning Guide
Belt-diagram
C-120 pulleys
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Work Order Templates

Pre-built workflows to keep your asset running smoothly.

Daily Electrical System Inspection
Replace Roller and Pulley
Install Engine B-120
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Procedures

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Motion Industries
Applied Industrial Technologies
Electrical Brothers
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Parts

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Drive Motor
B2 Rollers
Tensioning System
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Komatsu Forklift Trucks FG25HTUS-16

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Maintenance Plans for Komatsu Forklift Trucks Model FG25HTUS-16

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Chains Maintenance

Warning: This maintenance check requires trained personnel with PPE!

Chains factory-lubricated?

Chains adjusted with equal tension?

Chains inspected?

Check for the following issues

Chains lubricated with SAE 40 wt. oil or Bowman Heavy Load Red Grease?

Main Lift Chain Adjustment done?

Main Lift Chain Service done?

Free Lift Chain Adjustment done?

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Torqflow Transmission Maintenance

6.2 PERIODIC INSPECTION AND MAINTENANCE CHECK POINTS

1. Check the following by operating the F/R lever:

a. No clatter at each position

b. Smooth shifting

2. Check transmission for abnormal sound.

3. Check transmission for oil leakage.

Replace the packing if oil stains become oil droplets.

4. Check transmission oil for proper amount level.

Park the truck on flat and even ground surface and check with oil level gauge.

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Torque Converter Maintenance

5.1.3 TORQUE CONVERTER ASSEMBLY

See drawing of “TORQUE CONVERTER ASSEMBLY” on page 5-4 for structure, which consists of following elements.

• Torque Converter Circuit;

• Gear Pump

• Housing

• Power Joint (Input Plate, Turbine Hub)

• Oil Filter

• Relief Valve (Main, Torque Converter Inlet Port, Lubrication)

• Strainer Assembly

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1 Daily Mast Inspection

12. MASTS E-MS SERIES LIMITED FREE LIFT 2-STAGE MAST

Perform the following at the beginning of each work shift:

1. Extend the carriage a few inches off the ground and make sure the chains are under equal tension. Refer to Section 5.6-3 for chain adjustment.

2. Extend the mast to its fullest height to make sure the mast rails and carriage extend freely without binding.

3. While the mast is extended, inspect the upright rails for proper lubrication. Refer to Section 2.4-3 for rail lubrication.

4. Make sure the internal reeving hoses (if equipped) travel evenly in the hose guides. Adjust the hose ends if required. Tighten the fittings making sure they do not twist.

E-MD SERIES FULL FREE LIFT 2-STAGE MAST

Perform the following at the beginning of each work shift:

1. Extend the carriage a few inches off the ground and make sure the chains are under equal tension. Refer to Section 5.6-3 and 5.6-4 for chain adjustment.

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100 Hourly Mast Inspection

12. MASTS E-MS SERIES LIMITED FREE LIFT 2-STAGE MAST

After each 100 hours of lift truck operation, and in addition to the daily inspection:

1. Inspect and lubricate the full length of the chains with SAE 40 wt. oil or Bowman Heavy Load Red Grease.

CAUTION: The chains must be coated with a film of lubricant at all times.

E-MD SERIES FULL FREE LIFT 2-STAGE MAST

After each 100 hours of lift truck operation, and in addition tothe daily inspection:

1. Inspect and lubricate the full length of the chains with SAE 40 wt. oil or Bowman Heavy Load Red Grease.

CAUTION: The chains must be coated with a film of lubricant at all times.

E-MT SERIES FULL FREE LIFT 3-STAGE MAST

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