

The Komatsu Forklift Truck FG25HTLS-16 is a robust industrial asset designed for efficient material handling. Known for its reliability and performance, this forklift model excels in various warehouse and construction applications, ensuring optimal productivity and safety in operations.
Turn manuals into instant answers
with your AI-powered assistantTurn manuals into instant answers
with your AI-powered assistant
Get instant access to all the maintenance information you need. Empower technicians to perform preventive maintenance with asset packages, ready to use right out of the box.
Find all the essential guides in one place.
Tensioning Guide
Belt-diagram
C-120 pulleys
+ 13 more
Pre-built workflows to keep your asset running smoothly.
Daily Electrical System Inspection
Replace Roller and Pulley
Install Engine B-120
+ 29 more
Integrate maintenance plans directly into your work orders.
Motion Industries
Applied Industrial Technologies
Electrical Brothers
+ 5 more
Access the parts list for your equipment in MaintainX.
Drive Motor
B2 Rollers
Tensioning System
+ 40 more

Komatsu Forklift Trucks FG25HTLS-16
Create an account to install this asset package.
Integrate maintenance plans directly into your work orders in MaintainX.
Operator Compartment Maintenance
3.2 PERIODIC INSPECTION AND MAINTENANCE CHECK POINTS
3.2.1 TRAVELING BRAKE
2. Braking efficiency
Select dry and even surface road, drive at full speed and stop abruptly to check the following:
a. Pulling of steering wheel
b. Dragging of brakes
c. Abnormal noise
d. Stopping distance
3.2.2 PARKING BRAKES
100 Hourly Mast Inspection
12. MASTS E-MS SERIES LIMITED FREE LIFT 2-STAGE MAST
After each 100 hours of lift truck operation, and in addition to the daily inspection:
1. Inspect and lubricate the full length of the chains with SAE 40 wt. oil or Bowman Heavy Load Red Grease.
CAUTION: The chains must be coated with a film of lubricant at all times.
E-MD SERIES FULL FREE LIFT 2-STAGE MAST
After each 100 hours of lift truck operation, and in addition tothe daily inspection:
1. Inspect and lubricate the full length of the chains with SAE 40 wt. oil or Bowman Heavy Load Red Grease.
CAUTION: The chains must be coated with a film of lubricant at all times.
E-MT SERIES FULL FREE LIFT 3-STAGE MAST
Wheel Brake Maintenance
9.2 PERIODIC INSPECTION AND MAINTENANCE CHECK POINTS
9.2.1 TRAVELING BRAKE
1. Brake pedal
a. Pedal height (stroke)
b. Play
2. Braking efficiency
Select dry and even surface road, drive at full speed and stop abruptly to check the following:
a. Pulling of steering wheel
b. Dragging of brakes
Chains Maintenance
Warning: This maintenance check requires trained personnel with PPE!
Chains factory-lubricated?
Chains adjusted with equal tension?
Chains inspected?
Check for the following issues
Chains lubricated with SAE 40 wt. oil or Bowman Heavy Load Red Grease?
Main Lift Chain adjusted correctly?
Free Lift Chain adjusted correctly?
Chains raised and lowered several times to confirm the adjustments?
Drive Axle Maintenance
7.2 PERIODIC INSPECTION AND MAINTENANCE CHECK POINTS
7.2.1 DIFFERENTIAL
1. Abnormal noise when traveling
2. Oil level in differential casing
3. Dirt or stain with oil (see “DIFFERENTIAL TORQUES AND SEALS” on page 7-19 for checking oil level and replacing).
4. Oil leakage from differential casing
7.2.2 FRONT AXLE
1. Deformation, cracks or scratches: Visual check on and around the frame and mounting bolt or welded area
2. Looseness of mounting bolt: Tightening torque ofmounting bolt
Access the parts list for your equipment in MaintainX.
Washer
CC683794
Shim .031 in. (.79 mm)
205199
Shim .010 in. (.25 mm)
205198
Shim .092 in. (2.36 mm)
205197
Shim .062 in. (1.57 mm)
205196
Washer
CC683794
Shim .031 in. (.79 mm)
205199
Shim .010 in. (.25 mm)
205198
Shim .092 in. (2.36 mm)
205197
Shim .062 in. (1.57 mm)
205196
Washer
CC683794
Shim .031 in. (.79 mm)
205199
Shim .010 in. (.25 mm)
205198
Shim .092 in. (2.36 mm)
205197
Shim .062 in. (1.57 mm)
205196
MaintainX CoPilot is your expert colleague, on call 24/7, helping your team find the answers they need to keep equipment running.
Reduce Unplanned Downtime
Ensure your team follows consistent procedures to minimize equipment failures and costly delays.
Maximize Asset Availability
Keep your assets running longer and more reliably, with standardized maintenance workflows from OEM manuals.
Lower Maintenance Costs
Turn any technician into an expert to streamline operations, maintain more assets, and reduce overall costs.
Thousands of companies manage their assets with MaintainX













