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Get instant access to all the maintenance information you need. Empower technicians to perform preventive maintenance with asset packages, ready to use right out of the box.
Find all the essential guides in one place.
Tensioning Guide
Belt-diagram
C-120 pulleys
+ 13 more
Pre-built workflows to keep your asset running smoothly.
Daily Electrical System Inspection
Replace Roller and Pulley
Install Engine B-120
+ 29 more
Integrate maintenance plans directly into your work orders.
Motion Industries
Applied Industrial Technologies
Electrical Brothers
+ 5 more
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Drive Motor
B2 Rollers
Tensioning System
+ 40 more
Komatsu Forklift Truck FG35AHTUS-16
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Integrate maintenance plans directly into your work orders in MaintainX.
Operator Compartment Maintenance
3.2 PERIODIC INSPECTION AND MAINTENANCE CHECK POINTS
3.2.1 TRAVELING BRAKE
2. Braking efficiency
Select dry and even surface road, drive at full speed and stop abruptly to check the following:
a. Pulling of steering wheel
b. Dragging of brakes
c. Abnormal noise
d. Stopping distance
3.2.2 PARKING BRAKES
Steering System Maintenance
8.2 PERIODIC INSPECTION AND MAINTENANCE CHECK POINTS
8.2.1 REAR AXLE
1. Deformation, cracks or scratches: Check visually
2. Play of center pin
3. Clearance of thrust
Adjustment: If 2.0 mm or over, adjust with shims to less than 0.5 mm.
Tightening torque for mounting bolt (1).
4. Looseness of cap mounting bolt
8.2.2 STEERING WHEEL
Upright Inspection
12. MASTS E-MS SERIES LIMITED FREE LIFT 2-STAGE MAST
1. Inspect the load rollers for excessive wear or damage. Rollers with visible flat spots or cracks should be replaced. See Figure 25a.
2. Inspect the load roller bearings by turning the rollers on their shafts. Rollers with roughness or noticeable restrictions to turning should be replaced.
3. Inspect the load roller stub shafts. If they are damaged or have cracks at the base, the upright mast must be re- placed or repaired.
4. Inspect the outer upright thrust plugs. If the wear surface is worn to less than 1/16 in. (1.5 mm), they should be replaced.
5. Inspect the hoist chains as described in Section 5.6-1.
E-MD SERIES FULL FREE LIFT 2-STAGE MAST
1. Inspect the load rollers for excessive wear or damage. Rollers with visible flat spots or cracks should be replaced. See Figure 39.
2. Inspect the load roller bearings by turning the rollers on their shafts. Rollers with roughness or noticeable restrictions to turning should be replaced.
Engine Maintenance
4.2 PERIODIC INSPECTION AND MAINTENANCE CHECK POINTS
4.2.1 ENGINE START, NOISE
Position F/R lever in neutral, pull the parking brake lever down, and start the engine to check the following:
1. Check engine for smooth starting
2. Check engine for abnormal noise
3. Check pre-heating valve for proper functioning
4. Check acceleration pedal and control levers for smooth functioning
4.2.2 ENGINE REVOLUTION, EXHAUST EMISSION COLOR
Press accelerator pedal to check the following:
Torqflow Transmission Maintenance
6.2 PERIODIC INSPECTION AND MAINTENANCE CHECK POINTS
1. Check the following by operating the F/R lever:
a. No clatter at each position
b. Smooth shifting
2. Check transmission for abnormal sound.
3. Check transmission for oil leakage.
Replace the packing if oil stains become oil droplets.
4. Check transmission oil for proper amount level.
Park the truck on flat and even ground surface and check with oil level gauge.
Access the parts list for your equipment in MaintainX.
Shim
200524
Shim .010 in. (.25 mm)
205198
Shim .031 in. (.79 mm)
205199
Shim .062 in. (1.57 mm)
205196
Shim .092 in. (2.36 mm)
205197
Shim
200524
Shim .010 in. (.25 mm)
205198
Shim .031 in. (.79 mm)
205199
Shim .062 in. (1.57 mm)
205196
Shim .092 in. (2.36 mm)
205197
Shim
200524
Shim .010 in. (.25 mm)
205198
Shim .031 in. (.79 mm)
205199
Shim .062 in. (1.57 mm)
205196
Shim .092 in. (2.36 mm)
205197
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