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Komatsu

Komatsu Forklift Truck FG35AHTUS-16

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Komatsu Forklift Truck FG35AHTUS-16
Komatsu Forklift Truck FG35AHTUS-16

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Manual for Komatsu Forklift Truck FG35AHTUS-16

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Procedures

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Parts

Parts

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Komatsu Forklift Truck FG35AHTUS-16

Komatsu Forklift Truck FG35AHTUS-16

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Maintenance Plans for Komatsu Forklift Truck Model FG35AHTUS-16

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Operator Compartment Maintenance

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3.2 PERIODIC INSPECTION AND MAINTENANCE CHECK POINTS

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3.2.1 TRAVELING BRAKE

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2. Braking efficiency

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Select dry and even surface road, drive at full speed and stop abruptly to check the following:

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a. Pulling of steering wheel

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b. Dragging of brakes

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c. Abnormal noise

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d. Stopping distance

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3.2.2 PARKING BRAKES

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Steering System Maintenance

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8.2 PERIODIC INSPECTION AND MAINTENANCE CHECK POINTS

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8.2.1 REAR AXLE

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1. Deformation, cracks or scratches: Check visually

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2. Play of center pin

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3. Clearance of thrust

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Adjustment: If 2.0 mm or over, adjust with shims to less than 0.5 mm.

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Tightening torque for mounting bolt (1).

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4. Looseness of cap mounting bolt

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8.2.2 STEERING WHEEL

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Upright Inspection

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12. MASTS E-MS SERIES LIMITED FREE LIFT 2-STAGE MAST

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1. Inspect the load rollers for excessive wear or damage. Rollers with visible flat spots or cracks should be replaced. See Figure 25a.

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2. Inspect the load roller bearings by turning the rollers on their shafts. Rollers with roughness or noticeable restrictions to turning should be replaced.

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3. Inspect the load roller stub shafts. If they are damaged or have cracks at the base, the upright mast must be re- placed or repaired.

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4. Inspect the outer upright thrust plugs. If the wear surface is worn to less than 1/16 in. (1.5 mm), they should be replaced.

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5. Inspect the hoist chains as described in Section 5.6-1.

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E-MD SERIES FULL FREE LIFT 2-STAGE MAST

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1. Inspect the load rollers for excessive wear or damage. Rollers with visible flat spots or cracks should be replaced. See Figure 39.

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2. Inspect the load roller bearings by turning the rollers on their shafts. Rollers with roughness or noticeable restrictions to turning should be replaced.

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Engine Maintenance

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4.2 PERIODIC INSPECTION AND MAINTENANCE CHECK POINTS

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4.2.1 ENGINE START, NOISE

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Position F/R lever in neutral, pull the parking brake lever down, and start the engine to check the following:

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1. Check engine for smooth starting

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2. Check engine for abnormal noise

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3. Check pre-heating valve for proper functioning

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4. Check acceleration pedal and control levers for smooth functioning

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4.2.2 ENGINE REVOLUTION, EXHAUST EMISSION COLOR

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Press accelerator pedal to check the following:

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Torqflow Transmission Maintenance

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6.2 PERIODIC INSPECTION AND MAINTENANCE CHECK POINTS

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1. Check the following by operating the F/R lever:

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a. No clatter at each position

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b. Smooth shifting

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2. Check transmission for abnormal sound.

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3. Check transmission for oil leakage.

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Replace the packing if oil stains become oil droplets.

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4. Check transmission oil for proper amount level.

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Park the truck on flat and even ground surface and check with oil level gauge.

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Parts for Komatsu Forklift Truck FG35AHTUS-16

Access the parts list for your equipment in MaintainX.

Part Name
Part Number

Shim

200524

Shim .010 in. (.25 mm)

205198

Shim .031 in. (.79 mm)

205199

Shim .062 in. (1.57 mm)

205196

Shim .092 in. (2.36 mm)

205197

Shim

200524

Shim .010 in. (.25 mm)

205198

Shim .031 in. (.79 mm)

205199

Shim .062 in. (1.57 mm)

205196

Shim .092 in. (2.36 mm)

205197

Shim

200524

Shim .010 in. (.25 mm)

205198

Shim .031 in. (.79 mm)

205199

Shim .062 in. (1.57 mm)

205196

Shim .092 in. (2.36 mm)

205197

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