

The Komatsu Forklift Truck FG35AHTUS-16 is a robust industrial asset designed for heavy lifting and material handling. Known for its reliability and efficiency, this forklift model is ideal for various warehouse and construction applications, ensuring optimal performance in demanding environments.
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Get instant access to all the maintenance information you need. Empower technicians to perform preventive maintenance with asset packages, ready to use right out of the box.
Find all the essential guides in one place.
Tensioning Guide
Belt-diagram
C-120 pulleys
+ 13 more
Pre-built workflows to keep your asset running smoothly.
Daily Electrical System Inspection
Replace Roller and Pulley
Install Engine B-120
+ 29 more
Integrate maintenance plans directly into your work orders.
Motion Industries
Applied Industrial Technologies
Electrical Brothers
+ 5 more
Access the parts list for your equipment in MaintainX.
Drive Motor
B2 Rollers
Tensioning System
+ 40 more

Komatsu Forklift Truck FG35AHTUS-16
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Integrate maintenance plans directly into your work orders in MaintainX.
Hydraulic System Maintenance
10.2 PERIODIC INSPECTION AND MAINTENANCE CHECK POINTS
10.2.1 HYDRAULIC TANK
1. Oil leakage
2. Oil level amount
Check with oil level gauge and add oil if necessary. (Also check for oil contamination)
3. Cleaning of strainer
4. Replacement of line filter
10.2.2 PIPING
1. Cracks, scratches, deterioration or twist of piping
100 Hourly Mast Inspection
E-MS SERIES LIMITED FREE LIFT 2-STAGE MAST
Chains inspected and lubricated with SAE 40 wt. oil or Bowman Heavy Load Red Grease
E-MD SERIES FULL FREE LIFT 2-STAGE MAST
Chains inspected and lubricated with SAE 40 wt. oil or Bowman Heavy Load Red Grease
E-MT SERIES FULL FREE LIFT 3-STAGE MAST
Carriage extended a few inches off the ground and chains are under equal tension
Mast extended to its fullest height to ensure the mast rails and carriage extend freely without binding
Upright rails inspected for proper lubrication
Internal reeving hoses travel evenly in the hose guides
500 Hourly Mast Inspection
E-MS SERIES LIMITED FREE LIFT 2-STAGE MAST
Load rollers on the uprights and carriage shimmed to 1/16 in. (1.5 mm) clearance
Chains checked for wear and stretch
E-MD SERIES FULL FREE LIFT 2-STAGE MAST
Load rollers on the uprights and carriage shimmed to 1/16 in. (1.5 mm) clearance
Chains checked for wear and stretch
E-MT SERIES FULL FREE LIFT 3-STAGE MAST
Chains inspected and lubricated with SAE 40 wt. oil or equivalent
35D/45D/55D MQ QUAD MASTS
Wheel Brake Maintenance
9.2 PERIODIC INSPECTION AND MAINTENANCE CHECK POINTS
9.2.1 TRAVELING BRAKE
1. Brake pedal
a. Pedal height (stroke)
b. Play
2. Braking efficiency
Select dry and even surface road, drive at full speed and stop abruptly to check the following:
a. Pulling of steering wheel
b. Dragging of brakes
Steering System Maintenance
8.2 PERIODIC INSPECTION AND MAINTENANCE CHECK POINTS
8.2.1 REAR AXLE
1. Deformation, cracks or scratches: Check visually
2. Play of center pin
3. Clearance of thrust
Adjustment: If 2.0 mm or over, adjust with shims to less than 0.5 mm.
Tightening torque for mounting bolt (1).
4. Looseness of cap mounting bolt
8.2.2 STEERING WHEEL
Access the parts list for your equipment in MaintainX.
Shim
200524
Shim .010 in. (.25 mm)
205198
Shim .062 in. (1.57 mm)
205196
Washer
CC683794
Shim .031 in. (.79 mm)
205199
Shim
200524
Shim .010 in. (.25 mm)
205198
Shim .062 in. (1.57 mm)
205196
Washer
CC683794
Shim .031 in. (.79 mm)
205199
Shim
200524
Shim .010 in. (.25 mm)
205198
Shim .062 in. (1.57 mm)
205196
Washer
CC683794
Shim .031 in. (.79 mm)
205199
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