

The Komatsu Forklift Truck FG35AHT-16 is a robust and reliable industrial asset designed for heavy-duty lifting and material handling. Known for its durability and efficiency, this forklift model is ideal for various applications in warehouses and construction sites, ensuring optimal performance and safety in operations.
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Find all the essential guides in one place.
Tensioning Guide
Belt-diagram
C-120 pulleys
+ 13 more
Pre-built workflows to keep your asset running smoothly.
Daily Electrical System Inspection
Replace Roller and Pulley
Install Engine B-120
+ 29 more
Integrate maintenance plans directly into your work orders.
Motion Industries
Applied Industrial Technologies
Electrical Brothers
+ 5 more
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Drive Motor
B2 Rollers
Tensioning System
+ 40 more

Komatsu Forklift Truck FG35AHT-16
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100 Hourly Mast Inspection
E-MS SERIES LIMITED FREE LIFT 2-STAGE MAST
Chains inspected and lubricated with SAE 40 wt. oil or Bowman Heavy Load Red Grease
E-MD SERIES FULL FREE LIFT 2-STAGE MAST
Chains inspected and lubricated with SAE 40 wt. oil or Bowman Heavy Load Red Grease
E-MT SERIES FULL FREE LIFT 3-STAGE MAST
Carriage extended a few inches off the ground and chains are under equal tension
Mast extended to its fullest height to ensure the mast rails and carriage extend freely without binding
Upright rails inspected for proper lubrication
Internal reeving hoses travel evenly in the hose guides
Torque Converter Maintenance
Warning: This maintenance check requires trained personnel with PPE!
Torque Converter Circuit functional?
Gear Pump functional?
Housing functional?
Power Joint functional?
Oil Filter functional?
Relief Valve functional?
Strainer Assembly functional?
Clutch Oil Pressure
Work Equipment Maintenance
11.2 PERIODIC INSPECTION AND MAINTENANCE CHECK POINTS
11.2.1 FORK (1)
1. Deformation, cracks or wear of fork stopper pin
2. Opening or difference in height of fork tips
Opening (a): within 35 mm
11.2.2 FORK (2)
1. Cracks or wear of upper and lower hooks
2. Cracks or wear of fork base/root
Check fork base thickness (C) for specified size
1 Daily Mast Inspection
12. MASTS E-MS SERIES LIMITED FREE LIFT 2-STAGE MAST
Perform the following at the beginning of each work shift:
1. Extend the carriage a few inches off the ground and make sure the chains are under equal tension. Refer to Section 5.6-3 for chain adjustment.
2. Extend the mast to its fullest height to make sure the mast rails and carriage extend freely without binding.
3. While the mast is extended, inspect the upright rails for proper lubrication. Refer to Section 2.4-3 for rail lubrication.
4. Make sure the internal reeving hoses (if equipped) travel evenly in the hose guides. Adjust the hose ends if required. Tighten the fittings making sure they do not twist.
E-MD SERIES FULL FREE LIFT 2-STAGE MAST
Perform the following at the beginning of each work shift:
1. Extend the carriage a few inches off the ground and make sure the chains are under equal tension. Refer to Section 5.6-3 and 5.6-4 for chain adjustment.
Hydraulic System Maintenance
10.2 PERIODIC INSPECTION AND MAINTENANCE CHECK POINTS
10.2.1 HYDRAULIC TANK
1. Oil leakage
2. Oil level amount
Check with oil level gauge and add oil if necessary. (Also check for oil contamination)
3. Cleaning of strainer
4. Replacement of line filter
10.2.2 PIPING
1. Cracks, scratches, deterioration or twist of piping
Access the parts list for your equipment in MaintainX.
Shim .010 in. (.25 mm)
205198
Shim .092 in. (2.36 mm)
205197
Shim .062 in. (1.57 mm)
205196
Washer
CC683794
Shim
200524
Shim .010 in. (.25 mm)
205198
Shim .092 in. (2.36 mm)
205197
Shim .062 in. (1.57 mm)
205196
Washer
CC683794
Shim
200524
Shim .010 in. (.25 mm)
205198
Shim .092 in. (2.36 mm)
205197
Shim .062 in. (1.57 mm)
205196
Washer
CC683794
Shim
200524
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